ITAC Assessment: UD0992
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ITAC Assessment: UD0992
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Assessment Year 2018
Principal Product Grey Iron and Ductile Iron Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 108,000
ft2
Annual Production 10,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,800,451 21,224,360
kWh
Electricity Demand $72,851 6,248
kW-mo/yr
Electricity Fees $1,380 -
Natural Gas $111,339 28,116
MMBtu
Waste Disposal Costs
Water Usage $17,434 3,853
Tgal
Water Disposal $28,468 3,853
Tgal
TOTAL YEARLY COSTS $2,031,923
RECOMMENDED SAVINGS* $107,729 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,245

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 3.4116: Meter recycled water (to reduce sewer charges) $14,245 $700 - - $14,245
-
Tgal
02 2.4113: Install motor voltage controller on lightly loaded motors $48,158 $1,000 $30,195
513,529
kWh
$17,963
-
kW-mo/yr
-
03 2.4113: Install motor voltage controller on lightly loaded motors $30,337 $32,600 $21,722
369,418
kWh
$8,615
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $11,815 - $9,291
158,017
kWh
$2,524
-
kW-mo/yr
-
05 2.4323: Use optimum size and capacity equipment $3,174 $9,900 $2,489
42,924
kWh
$685
-
kW-mo/yr
-
TOTAL RECOMMENDED $107,729 $44,200 $63,697
1,083,888
kWh
$29,787
-
kW-mo/yr
$14,245
-
Tgal
TOTAL IMPLEMENTED $14,245 $700 - - $14,245
-
Tgal
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs