| Assessment Year | 2017 |
|---|---|
| Principal Product | Automotive Coil Springs |
| NAICS | 332613: Spring Manufacturing |
| SIC | 3495: Wire Springs |
| Sales Range | $10 M to 50M |
| # of Employees | 96 |
| Plant Area |
100,000
ft2
|
| Annual Production | 19,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $659,275 | 8,139,200 |
kWh
|
$0.081 | |
| Electricity Demand | $15,215 | 1,790 |
kW-mo/yr
|
$8.50 | |
| Electricity Fees | $10,000 | - |
|
- | |
| Natural Gas | $369,380 | 94,640 |
MMBtu
|
$3.90 | |
| Waste Disposal Costs | |||||
| Water Usage | $8,284 | 16,991 |
Tgal
|
$0.49 | |
| Water Disposal | $5,235 | 16,991 |
Tgal
|
$0.31 | |
| TOTAL YEARLY COSTS | $1,067,389 | ||||
| RECOMMENDED SAVINGS* | $226,309 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $7,058 | - |
$6,007
74,160
kWh
|
$1,051
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,107 | $1,000 |
$3,107
38,363
kWh
|
- | - | |
| 03 | 2.4235: Remove or close off unneeded compressed air lines | $1,562 | $1,000 |
$1,562
19,286
kWh
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $79,415 | $79,850 |
$67,593
834,480
kWh
|
$11,822
-
kW-mo/yr
|
- | |
| 05 | 2.7131: Add area lighting switches | $2,220 | $180 |
$1,890
23,328
kWh
|
$330
-
kW-mo/yr
|
- | |
| 06 | 2.2515: Use optimum thickness insulation | $86,982 | $91,480 | - | - |
$86,982
-
MMBtu
|
|
| 07 | 2.2312: Minimize non-essential material in heat treatment process | $37,937 | $100,000 | - | - |
$37,937
-
MMBtu
|
|
| 08 | 2.2514: Cover open tanks | $7,466 | $5,000 | - | - |
$7,466
-
MMBtu
|
|
| 09 | 2.1133: Adjust burners for efficient operation | $562 | - | - | - |
$562
-
MMBtu
|
|
| TOTAL RECOMMENDED | $226,309 | $278,510 |
$80,159
989,617
kWh
|
$13,203
-
kW-mo/yr
|
$132,947
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs