ITAC Assessment: UD0973
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ITAC Assessment: UD0973
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Assessment Year 2017
Principal Product Exhaust Systems
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 850
Plant Area 650,000
ft2
Annual Production 47,143,256
units
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,898,738 32,330,966
kWh
Natural Gas $166,221 34,751
MMBtu
Waste Disposal Costs
Water Usage $13,335 2,285
Tgal
Water Disposal $15,751 2,285
Tgal
TOTAL YEARLY COSTS $2,094,045
RECOMMENDED SAVINGS* $240,178 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 3.4155: Meter waste water $6,762 $1,000 - - $6,762
-
Tgal
02 2.4239: Eliminate or reduce compressed air usage $73,029 $100,000 $73,029
1,244,108
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,320 $1,000 $38,320
652,810
kWh
- -
04 2.4221: Install compressor air intakes in coolest locations $23,858 $8,000 $23,858
406,438
kWh
- -
05 2.4239: Eliminate or reduce compressed air usage $18,317 $40 $18,317
312,041
kWh
- -
06 2.4235: Remove or close off unneeded compressed air lines $2,445 - $2,445
41,655
kWh
- -
07 2.4113: Install motor voltage controller on lightly loaded motors $58,900 $97,666 $58,900
1,003,410
kWh
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,858 - $6,858
116,834
kWh
- -
09 2.4133: Use most efficient type of electric motors $2,323 $3,821 $2,323
39,579
kWh
- -
10 2.2414: Use waste heat from hot flue gases to preheat $2,232 $10,000 - $2,232
-
MMBtu
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $7,134 $44,200 $7,134
91,938
kWh
- -
TOTAL RECOMMENDED $240,178 $265,727 $231,184
3,908,813
kWh
$2,232
-
MMBtu
$6,762
-
Tgal
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs