| Assessment Year | 2017 |
|---|---|
| Principal Product | Steel Processing |
| NAICS | 331513: Steel Foundries (except Investment) |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 115 |
| Plant Area |
360,000
ft2
|
| Annual Production | 466,497
ton
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $666,762 | 16,408,800 |
kWh
|
$0.041 | |
| Electricity Demand | $47,836 | 2,599 |
kW-mo/yr
|
$18.41 | |
| Natural Gas | $1,330,657 | 395,197 |
MMBtu
|
$3.37 | |
| Waste Disposal Costs | |||||
| Water Usage | $601,103 | 76,184 |
Tgal
|
$7.89 | |
| Water Disposal | $707,441 | 75,650 |
Tgal
|
$9.35 | |
| TOTAL YEARLY COSTS | $3,353,799 | ||||
| RECOMMENDED SAVINGS* | $1,562,997 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $78,924 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1241: Reduce excessive boiler blowdown | $8,230 | - | - | - |
$8,230
-
MMBtu
|
- | - | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,800 | - | - | - |
$1,800
-
MMBtu
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,341 | - |
$1,603
42,028
kWh
|
$1,738
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $4,217 | $118 |
$2,182
57,215
kWh
|
$2,035
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,870 | - |
$1,153
30,240
kWh
|
$717
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 3.1227: Use counter-current rinsing to reduce rinse water volume (gravure) | $87,734 | $2,000 | - | - | - |
$87,734
-
Tgal
|
- | - | |
| 07 | 2.3212: Optimize plant power factor | $61,075 | $28,000 | - |
$61,075
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 3.4111: Use closed cycle process to minimize waste water production | $909,400 | $750,000 |
$(-6,643.0)
(-174,184)
kWh
|
- | - |
$449,013
-
Tgal
|
$532,444
-
Tgal
|
$(-65,414.0) | |
| 09 | 2.2514: Cover open tanks | $234,848 | $564,850 | - | - |
$205,932
-
MMBtu
|
$28,916
-
Tgal
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $80,368 | $6,000 | - | - |
$80,368
-
MMBtu
|
- | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $68,688 | $12,000 | - | - |
$68,688
-
MMBtu
|
- | - | - | |
| 12 | 2.2511: Insulate bare equipment | $31,081 | $33,760 | - | - |
$31,081
-
MMBtu
|
- | - | - | |
| 13 | 2.2211: Use optimum temperature | $4,293 | - | - | - |
$4,293
-
MMBtu
|
- | - | - | |
| 14 | 2.2136: Install / repair insulation on steam lines | $687 | $1,810 | - | - |
$687
-
MMBtu
|
- | - | - | |
| 15 | 2.2515: Use optimum thickness insulation | $162 | $344 | - | - |
$162
-
MMBtu
|
- | - | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,850 | $38,175 |
$21,298
558,462
kWh
|
$16,552
-
kW-mo/yr
|
- | - | - | - | |
| 17 | 2.4133: Use most efficient type of electric motors | $27,353 | $42,400 |
$27,353
717,224
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $1,562,997 | $1,479,457 |
$46,946
1,230,985
kWh
|
$82,117
-
kW-mo/yr
|
$401,241
-
MMBtu
|
$565,663
-
Tgal
|
$532,444
-
Tgal
|
$(-65,414.0) | ||
| TOTAL IMPLEMENTED | $78,924 | $80,693 |
$53,589
1,405,169
kWh
|
$21,042
-
kW-mo/yr
|
$4,293
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs