| Assessment Year | 2016 |
|---|---|
| Principal Product | Metal Forming Machinery |
| NAICS | 333517: Machine Tool Manufacturing |
| SIC | 3542: Machine Tools, Metal Forming Types |
| Sales Range | $50 M to 100M |
| # of Employees | 425 |
| Plant Area |
600,000
ft2
|
| Annual Production | 50
pieces
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $796,048 | 9,756,000 |
kWh
|
$0.082 |
| Electricity Demand | $184,509 | 22,140 |
kW-mo/yr
|
$8.33 |
| Electricity Fees | $7,709 | - |
|
- |
| Natural Gas | $123,045 | 27,135 |
MMBtu
|
$4.53 |
| TOTAL YEARLY COSTS | $1,111,311 | |||
| RECOMMENDED SAVINGS* | $121,634 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,572 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #1 Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7224: Reduce space conditioning during non-working hours | $10,202 | - |
$56
649
kWh
|
- |
$10,146
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,385 | - |
$13,427
154,703
kWh
|
$1,958
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $10,808 | - |
$10,808
124,530
kWh
|
- | - | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,390 | $1,000 |
$3,838
44,226
kWh
|
$560
-
kW-mo/yr
|
- | - | - | - | $(-1,008.0) | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $17,273 | - |
$9,671
111,427
kWh
|
$1,352
-
kW-mo/yr
|
- | - |
$2,172
-
Tgal
|
$4,078
-
Tgal
|
- | |
| 06 | 2.2625: Chill water to the highest temperature possible | $514 | $1,425 |
$514
5,919
kWh
|
- | - | - | - | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $8,266 | $3,000 | - | - |
$8,266
-
MMBtu
|
- | - | - | - | |
| 08 | 2.3192: Use fossil fuel powered generator during peak demand periods | $11,351 | $10,000 |
$234
2,700
kWh
|
$11,548
-
kW-mo/yr
|
- |
$(-431.0)
-
MMBtu
|
- | - | - | |
| 09 | 2.1241: Reduce excessive boiler blowdown | $5,234 | $7,500 | - | - |
$5,234
-
MMBtu
|
- | - | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,121 | - | - | - |
$2,121
-
MMBtu
|
- | - | - | - | |
| 11 | 2.2163: Use minimum steam operating pressure | $826 | - | - | - |
$826
-
MMBtu
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $26,179 | $97,386 |
$20,689
238,383
kWh
|
$5,964
-
kW-mo/yr
|
- | - | - | - | $(-474.0) | |
| 13 | 2.7135: Install occupancy sensors | $6,486 | $9,108 |
$5,139
59,212
kWh
|
$741
-
kW-mo/yr
|
- | - | - | - | $606 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,599 | $9,362 |
$2,464
28,390
kWh
|
$710
-
kW-mo/yr
|
- | - | - | - | $425 | |
| TOTAL RECOMMENDED | $121,634 | $138,781 |
$66,840
770,139
kWh
|
$22,833
-
kW-mo/yr
|
$26,593
-
MMBtu
|
$(-431.0)
-
MMBtu
|
$2,172
-
Tgal
|
$4,078
-
Tgal
|
$(-451.0) | ||
| TOTAL IMPLEMENTED | $57,572 | $2,425 |
$38,314
441,454
kWh
|
$3,870
-
kW-mo/yr
|
$10,146
-
MMBtu
|
- |
$2,172
-
Tgal
|
$4,078
-
Tgal
|
$(-1,008.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #1 Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs