ITAC Assessment: UD0957
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ITAC Assessment: UD0957
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Assessment Year 2016
Principal Product Mixing Equipment
NAICS 333249: Other Industrial Machinery Manufacturing
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 170
Plant Area 175,000
ft2
Annual Production 160,000
units
Production Hrs. Annual 6,120
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $273,631 3,966,462
kWh
Electricity Demand $57,641 9,168
kW-mo/yr
Electricity Fees $1 -
Natural Gas $46,606 5,353
MMBtu
TOTAL YEARLY COSTS $377,879
RECOMMENDED SAVINGS* $87,545 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,953

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $15,501 - - $15,501
-
kW-mo/yr
- - -
02 2.7311: Ventilation system to shut off when room is not in use $7,063 - $452
6,656
kWh
- $6,611
-
MMBtu
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,975 - $2,499
36,803
kWh
$476
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,213 - $918
13,524
kWh
$295
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,040 $1,000 $4,300
63,329
kWh
$820
-
kW-mo/yr
- $(-1,080.0) -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $29,859 $86,636 $25,655
377,931
kWh
$4,890
-
kW-mo/yr
- $(-686.0) -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $4,818 $6,804 $3,854
56,754
kWh
$734
-
kW-mo/yr
- $230 -
08 2.7135: Install occupancy sensors $4,660 $7,056 $4,182
61,591
kWh
$77
-
kW-mo/yr
- $401 -
09 3.2124: Convert to air assisted / airless paint guns $17,416 $4,660 $48
703
kWh
$27
-
kW-mo/yr
- - $17,341
TOTAL RECOMMENDED $87,545 $106,156 $41,908
617,291
kWh
$22,820
-
kW-mo/yr
$6,611
-
MMBtu
$(-1,135.0) $17,341
TOTAL IMPLEMENTED $42,953 $93,440 $30,879
454,865
kWh
$5,919
-
kW-mo/yr
$6,611
-
MMBtu
$(-456.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs