| Assessment Year | 2016 |
|---|---|
| Principal Product | High Pressure Die-Cast Aluminum Automotive Parts |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $100 M to 500M |
| # of Employees | 907 |
| Plant Area |
418,855
ft2
|
| Annual Production | 87,098,073
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,026,944 | 56,966,360 |
kWh
|
$0.053 |
| Electricity Demand | $455,759 | 98,340 |
kW-mo/yr
|
$4.63 |
| Electricity Fees | $23,139 | - |
|
- |
| Natural Gas | $2,310,727 | 308,045 |
MMBtu
|
$7.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $970,112 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $226,150 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $353,342 | $60,000 | - | - | - |
$353,342
-
MMBtu
|
- | - | - | |
| 02 | 2.2511: Insulate bare equipment | $23,367 | $2,838 | - | - | - |
$23,367
-
MMBtu
|
- | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $49,905 | $20,000 | - | - | - |
$49,905
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $35,398 | - |
$35,720
677,029
kWh
|
$4,478
-
kW-mo/yr
|
- | - | - | $(-4,800.0) | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,997 | $50 |
$2,663
50,482
kWh
|
$334
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7243: Improve air circulation with destratification fans / other methods | $87,713 | $52,000 |
$(-2,772.0)
(-52,536)
kWh
|
$(-333.0)
-
kW-mo/yr
|
- |
$90,818
-
MMBtu
|
- | - | - | |
| 07 | 2.7221: Lower temperature during the winter season and vice-versa | $38,094 | - | - | - | - |
$38,094
-
MMBtu
|
- | - | - | |
| 08 | 2.3212: Optimize plant power factor | $11,880 | $60,000 | - | - | $11,880 | - | - | - | - | |
| 09 | 3.4116: Meter recycled water (to reduce sewer charges) | $105,009 | $700 | - | - | - | - |
$105,009
-
Tgal
|
- | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,006 | $5,000 |
$1,750
33,174
kWh
|
$256
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $64,945 | $360,069 |
$52,232
990,000
kWh
|
$7,640
-
kW-mo/yr
|
- | - | - | $5,073 | - | |
| 12 | 3.4111: Use closed cycle process to minimize waste water production | $195,456 | $17,000 |
$(-729.0)
(-13,808)
kWh
|
$(-230.0)
-
kW-mo/yr
|
- | - |
$99,503
-
Tgal
|
- |
$96,912
-
Tgal
|
|
| TOTAL RECOMMENDED | $970,112 | $577,657 |
$88,864
1,684,341
kWh
|
$12,145
-
kW-mo/yr
|
$11,880 |
$555,526
-
MMBtu
|
$204,512
-
Tgal
|
$273 |
$96,912
-
Tgal
|
||
| TOTAL IMPLEMENTED | $226,150 | $412,069 |
$85,180
1,614,493
kWh
|
$11,785
-
kW-mo/yr
|
- |
$128,912
-
MMBtu
|
- | $273 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs