ITAC Assessment: UA0152
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ITAC Assessment: UA0152
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Assessment Year 2015
Principal Product ceramic tile
NAICS 327120: Clay Building Material and Refractories Manufacturing
SIC 3253: Ceramic Wall and Floor Tile
Sales Range $100
M
to 500
M
# of Employees 210
Plant Area 535,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,410,656 34,809,355
kWh
Electricity Demand $825,366 63,840
kW-mo/yr
Electricity Fees $(-11,900.0) -
Natural Gas $2,976,762 691,451
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,511 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,656

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $276,882 $132,605 $81,397
2,008,318
kWh
$35,568
-
kW-mo/yr
$(-749.0) $160,666
02 2.7134: Use photocell controls $1,325 $905 $1,334
32,906
kWh
- $(-9.0) -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,331 $3,245 $16,215
400,074
kWh
$7,266
-
kW-mo/yr
$(-150.0) -
04 2.4231: Reduce the pressure of compressed air to the minimum required $23,335 $800 $15,914
392,642
kWh
$7,571
-
kW-mo/yr
$(-150.0) -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,638 $4,800 $10,707
264,169
kWh
- $(-69.0) -
TOTAL RECOMMENDED $335,511 $142,355 $125,567
3,098,109
kWh
$50,405
-
kW-mo/yr
$(-1,127.0) $160,666
TOTAL IMPLEMENTED $24,656 $4,150 $17,549
432,980
kWh
$7,266
-
kW-mo/yr
$(-159.0) -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs