ITAC Assessment: UD0940
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ITAC Assessment: UD0940
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Assessment Year 2016
Principal Product Molded Urethane
NAICS 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 75,000
ft2
Annual Production 2,100,000
lb
Production Hrs. Annual 6,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $225,106 3,098,004
kWh
Electricity Demand $29,572 4,308
kW-mo/yr
Electricity Fees $255 -
Natural Gas $24,811 3,547
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,708 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,902

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $7,751 - $294
4,300
kWh
$109
-
kW-mo/yr
$7,348
-
MMBtu
- -
02 2.6212: Turn off equipment during breaks, reduce operating time $5,203 - $3,928
57,430
kWh
$1,275
-
kW-mo/yr
- - -
03 2.2511: Insulate bare equipment $15,056 $750 $13,131
192,000
kWh
$1,925
-
kW-mo/yr
- - -
04 2.6212: Turn off equipment during breaks, reduce operating time $10,308 - $8,309
121,500
kWh
$1,999
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $4,195 $1,683 $3,528
51,591
kWh
$318
-
kW-mo/yr
- - $349
06 2.2437: Recover waste heat from equipment $2,717 $1,500 $(-93.0)
(-1,359)
kWh
$(-19.0)
-
kW-mo/yr
$2,829
-
MMBtu
- -
07 2.4323: Use optimum size and capacity equipment $2,236 $5,400 $2,011
29,400
kWh
$225
-
kW-mo/yr
- - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,111 $29 $977
14,280
kWh
$134
-
kW-mo/yr
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $920 $1,000 $1,125
16,450
kWh
$155
-
kW-mo/yr
- - $(-360.0)
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,879 $3,100 $2,511
36,719
kWh
$368
-
kW-mo/yr
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,440 $2,275 $1,256
18,360
kWh
$184
-
kW-mo/yr
- - -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,892 $5,000 $(-51.0)
(-746)
kWh
$(-295.0)
-
kW-mo/yr
- $(-6,050.0) $8,288
TOTAL RECOMMENDED $55,708 $20,737 $36,926
539,925
kWh
$6,378
-
kW-mo/yr
$10,177
-
MMBtu
$(-6,050.0) $8,277
TOTAL IMPLEMENTED $29,902 $7,529 $14,489
211,855
kWh
$3,358
-
kW-mo/yr
$10,177
-
MMBtu
$(-6,050.0) $7,928
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs