Assessment Year | 2015 |
---|---|
Principal Product | Fuel and Brake Line for Auto Industry |
NAICS | 336340: Motor Vehicle Brake System Manufacturing |
SIC | 3714: Motor Vehicle Parts and Accessories |
Sales Range | $50 M to 100M |
# of Employees | 315 |
Plant Area |
275,000
ft2
|
Annual Production | 25,409,993
lb
|
Production Hrs. Annual | 8,568
hrs
|
Location (State) | Ohio |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $1,276,801 | 19,092,600 |
kWh
|
$0.067 |
Electricity Demand | $207,573 | 32,544 |
kW-mo/yr
|
$6.38 |
Electricity Fees | $8,960 | - |
|
- |
Natural Gas | $230,282 | 45,145 |
MMBtu
|
$5.10 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $353,713 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $50,630 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $6,290 | - |
$5,523
70,100
kWh
|
$767
-
kW-mo/yr
|
- | - | - | |
02 | 2.2437: Recover waste heat from equipment | $36,526 | $9,600 |
$32,073
407,066
kWh
|
$4,453
-
kW-mo/yr
|
- | - | - | |
03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,840 | - | - | - | - |
$3,840
-
MMBtu
|
- | |
04 | 2.2514: Cover open tanks | $1,716 | $200 |
$1,392
17,669
kWh
|
$16
-
kW-mo/yr
|
- |
$308
-
MMBtu
|
- | |
05 | 2.2625: Chill water to the highest temperature possible | $4,075 | - |
$3,578
45,410
kWh
|
$497
-
kW-mo/yr
|
- | - | - | |
06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,155 | $2,950 |
$1,061
13,460
kWh
|
$94
-
kW-mo/yr
|
- | - | - | |
07 | 2.2694: Use highest temperature for chilling or cold storage | $15,649 | $200 |
$15,470
196,346
kWh
|
$179
-
kW-mo/yr
|
- | - | - | |
08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,264 | $10,000 |
$8,135
103,247
kWh
|
$1,129
-
kW-mo/yr
|
- | - | - | |
09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $52,874 | $48,825 |
$46,428
589,270
kWh
|
$6,446
-
kW-mo/yr
|
- | - | - | |
10 | 2.7224: Reduce space conditioning during non-working hours | $7,237 | - | - | - | - |
$7,237
-
MMBtu
|
- | |
11 | 2.7241: Install outside air damper / economizer on hvac unit | $4,138 | $9,000 |
$3,795
48,169
kWh
|
$343
-
kW-mo/yr
|
- | - | - | |
12 | 2.4239: Eliminate or reduce compressed air usage | $168,234 | $1,058,200 |
$147,725
1,874,917
kWh
|
$20,509
-
kW-mo/yr
|
- | - | - | |
13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $29,454 | $1,000 |
$26,390
334,940
kWh
|
$3,664
-
kW-mo/yr
|
- | - | $(-600.0) | |
14 | 2.4239: Eliminate or reduce compressed air usage | $8,427 | $4,500 |
$7,400
93,914
kWh
|
$1,027
-
kW-mo/yr
|
- | - | - | |
15 | 2.3212: Optimize plant power factor | $4,834 | $35,000 | - | - | $4,834 | - | - | |
TOTAL RECOMMENDED | $353,713 | $1,179,475 |
$298,970
3,794,508
kWh
|
$39,124
-
kW-mo/yr
|
$4,834 |
$11,385
-
MMBtu
|
$(-600.0) | ||
TOTAL IMPLEMENTED | $50,630 | $40,500 |
$37,368
474,264
kWh
|
$5,188
-
kW-mo/yr
|
$4,834 |
$3,840
-
MMBtu
|
$(-600.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs