ITAC Assessment: UD0933
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ITAC Assessment: UD0933
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Assessment Year 2015
Principal Product Fuel and Brake Line for Auto Industry
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 315
Plant Area 275,000
ft2
Annual Production 25,409,993
lb
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,276,801 19,092,600
kWh
Electricity Demand $207,573 32,544
kW-mo/yr
Electricity Fees $8,960 -
Natural Gas $230,282 45,145
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $353,713 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,630

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,290 - $5,523
70,100
kWh
$767
-
kW-mo/yr
- - -
02 2.2437: Recover waste heat from equipment $36,526 $9,600 $32,073
407,066
kWh
$4,453
-
kW-mo/yr
- - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $3,840 - - - - $3,840
-
MMBtu
-
04 2.2514: Cover open tanks $1,716 $200 $1,392
17,669
kWh
$16
-
kW-mo/yr
- $308
-
MMBtu
-
05 2.2625: Chill water to the highest temperature possible $4,075 - $3,578
45,410
kWh
$497
-
kW-mo/yr
- - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,155 $2,950 $1,061
13,460
kWh
$94
-
kW-mo/yr
- - -
07 2.2694: Use highest temperature for chilling or cold storage $15,649 $200 $15,470
196,346
kWh
$179
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,264 $10,000 $8,135
103,247
kWh
$1,129
-
kW-mo/yr
- - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $52,874 $48,825 $46,428
589,270
kWh
$6,446
-
kW-mo/yr
- - -
10 2.7224: Reduce space conditioning during non-working hours $7,237 - - - - $7,237
-
MMBtu
-
11 2.7241: Install outside air damper / economizer on hvac unit $4,138 $9,000 $3,795
48,169
kWh
$343
-
kW-mo/yr
- - -
12 2.4239: Eliminate or reduce compressed air usage $168,234 $1,058,200 $147,725
1,874,917
kWh
$20,509
-
kW-mo/yr
- - -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,454 $1,000 $26,390
334,940
kWh
$3,664
-
kW-mo/yr
- - $(-600.0)
14 2.4239: Eliminate or reduce compressed air usage $8,427 $4,500 $7,400
93,914
kWh
$1,027
-
kW-mo/yr
- - -
15 2.3212: Optimize plant power factor $4,834 $35,000 - - $4,834 - -
TOTAL RECOMMENDED $353,713 $1,179,475 $298,970
3,794,508
kWh
$39,124
-
kW-mo/yr
$4,834 $11,385
-
MMBtu
$(-600.0)
TOTAL IMPLEMENTED $50,630 $40,500 $37,368
474,264
kWh
$5,188
-
kW-mo/yr
$4,834 $3,840
-
MMBtu
$(-600.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs