ITAC Assessment: UD0927
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ITAC Assessment: UD0927
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Assessment Year 2015
Principal Product Steel Fabrication
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 214
Plant Area 600,000
ft2
Annual Production 144,053
units
Production Hrs. Annual 5,005
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $375,762 5,825,766
kWh
Electricity Demand $173,728 19,848
kW-mo/yr
Natural Gas $147,395 31,747
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $107,735 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,047

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,206 $1,000 $9,246
134,389
kWh
$1,760
-
kW-mo/yr
- - $(-4,800.0) -
02 2.6212: Turn off equipment during breaks, reduce operating time $5,025 - $5,025
73,021
kWh
- - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,022 $300 $4,219
61,320
kWh
$803
-
kW-mo/yr
- - - -
04 2.1122: Re-size charging openings or add a movable door on equipment $11,905 - - - - $12,070
-
MMBtu
$(-165.0) -
05 2.2414: Use waste heat from hot flue gases to preheat $4,750 $3,000 - - - $4,750
-
MMBtu
- -
06 2.8112: Combine utility meters $63,547 $50,000 - - $63,547 - - -
07 3.5316: Contract a wood pallet recycling company $11,280 - - - - - - $11,280
TOTAL RECOMMENDED $107,735 $54,300 $18,490
268,730
kWh
$2,563
-
kW-mo/yr
$63,547 $16,820
-
MMBtu
$(-4,965.0) $11,280
TOTAL IMPLEMENTED $10,047 $300 $9,244
134,341
kWh
$803
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs