ITAC Assessment: UD0922
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ITAC Assessment: UD0922
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Assessment Year 2015
Principal Product Pumps
NAICS 333911: Pump and Pumping Equipment Manufacturing
SIC 3561: Pumps and Pumping Equipment
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 190,000
ft2
Annual Production 35,500
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $178,568 5,537,350
kWh
Electricity Demand $108,479 10,536
kW-mo/yr
Natural Gas $265,325 52,190
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $328,096 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $31,816 - - - $31,816
-
MMBtu
- - -
02 2.2414: Use waste heat from hot flue gases to preheat $23,063 $4,947 - - $23,063
-
MMBtu
- - -
03 2.2122: Install / repair insulation on condensate lines $122 $140 - - $122
-
MMBtu
- - -
04 3.4114: Replace city water with recycled water via cooling tower $103,649 $29,400 $(-101.0)
(-3,043)
kWh
- - $67,651
-
Tgal
- $36,099
-
Tgal
05 3.4156: Use flow control valves on equipment to optimize water use $33,724 $600 - - - $21,950
-
Tgal
- $11,774
-
Tgal
06 2.4239: Eliminate or reduce compressed air usage $61,348 $65,000 $44,701
1,345,603
kWh
$16,647
-
kW-mo/yr
- - - -
07 2.6212: Turn off equipment during breaks, reduce operating time $11,367 - $11,367
342,160
kWh
- - - - -
08 2.2437: Recover waste heat from equipment $7,944 $1,500 $(-56.0)
(-1,679)
kWh
$(-24.0)
-
kW-mo/yr
$8,024
-
MMBtu
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,813 $1,000 $7,820
235,405
kWh
$2,793
-
kW-mo/yr
- - $(-4,800.0) -
10 2.7221: Lower temperature during the winter season and vice-versa $39,230 $67,300 - - $39,230
-
MMBtu
- - -
11 2.7224: Reduce space conditioning during non-working hours $10,020 - - - $10,020
-
MMBtu
- - -
TOTAL RECOMMENDED $328,096 $169,887 $63,731
1,918,446
kWh
$19,416
-
kW-mo/yr
$112,275
-
MMBtu
$89,601
-
Tgal
$(-4,800.0) $47,873
-
Tgal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs