| Assessment Year | 2014 |
|---|---|
| Principal Product | Plating-Zinc,Nickel,Zinc,Iron,Zinc |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| Sales Range | $10 M to 50M |
| # of Employees | 78 |
| Plant Area |
110,000
ft2
|
| Annual Production | 83,000
units
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $153,511 | 2,539,897 |
kWh
|
$0.060 |
| Electricity Demand | $34,535 | 7,284 |
kW-mo/yr
|
$4.74 |
| Natural Gas | $121,058 | 19,619 |
MMBtu
|
$6.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $494,350 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,061 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4325: Upgrade conveyors | $528 | $255 |
$528
8,738
kWh
|
- | - | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $615 | $570 |
$450
7,445
kWh
|
$69
-
kW-mo/yr
|
- | - | $96 | - | |
| 03 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $511 | $1,275 |
$414
6,850
kWh
|
$97
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,643 | $8,500 |
$2,643
43,737
kWh
|
- | - | - | - | - | |
| 05 | 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa | $1,623 | $7,000 | - | - |
$1,623
-
MMBtu
|
- | - | - | |
| 06 | 2.1224: Replace boiler | $19,697 | $163,500 |
$3,240
49,505
kWh
|
$248
-
kW-mo/yr
|
$16,209
-
MMBtu
|
- | - | - | |
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $4,485 | $5,000 | - | - |
$4,485
-
MMBtu
|
- | - | - | |
| 08 | 2.2514: Cover open tanks | $3,270 | $6,780 | - | - |
$3,270
-
MMBtu
|
- | - | - | |
| 09 | 2.1123: Install automatic stack damper | $2,665 | - | - | - |
$2,665
-
MMBtu
|
- | - | - | |
| 10 | 3.4111: Use closed cycle process to minimize waste water production | $414,555 | $27,000 |
$(-933.0)
(-15,429)
kWh
|
$(-512.0)
-
kW-mo/yr
|
- | - | - | $416,000 | |
| 11 | 3.3123: Use decanting, flotation to remove contaminants | $27,921 | $55,000 |
$(-318.0)
(-5,246)
kWh
|
$(-326.0)
-
kW-mo/yr
|
- | - | $11,153 | $17,412 | |
| 12 | 3.4113: Treat and reuse rinse waters | $15,837 | $10,000 |
$(-851.0)
(-14,074)
kWh
|
$(-330.0)
-
kW-mo/yr
|
- |
$17,018
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $494,350 | $284,880 |
$5,173
81,526
kWh
|
$(-754.0)
-
kW-mo/yr
|
$28,252
-
MMBtu
|
$17,018
-
Tgal
|
$11,249 | $433,412 | ||
| TOTAL IMPLEMENTED | $7,061 | $8,625 |
$864
14,295
kWh
|
$166
-
kW-mo/yr
|
$5,935
-
MMBtu
|
- | $96 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs