ITAC Assessment: UD0903
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ITAC Assessment: UD0903
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Assessment Year 2014
Principal Product Hamburger Buns
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $5
M
to 10
M
# of Employees 200
Plant Area 63,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $285,987 3,311,313
kWh
Electricity Demand $4,253 594
kW-mo/yr
Natural Gas $83,412 13,862
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $41,884 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,154

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8112: Combine utility meters $4,811 - - - $4,811 -
02 2.6212: Turn off equipment during breaks, reduce operating time $2,853 - $2,597
30,198
kWh
$256
-
kW-mo/yr
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $847 - $636
7,395
kWh
$211
-
kW-mo/yr
- -
04 2.1233: Analyze flue gas for proper air/fuel ratio $137 - - - - $137
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $9,617 $500 - - - $9,617
-
MMBtu
06 2.7135: Install occupancy sensors $4,126 $500 $3,053
35,500
kWh
$903
-
kW-mo/yr
$170 -
07 2.4239: Eliminate or reduce compressed air usage $4,363 $350 $3,366
39,140
kWh
$997
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $3,194 $350 $2,464
28,651
kWh
$730
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $3,027 $5,050 $2,357
27,407
kWh
$670
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $384 $60 $296
3,442
kWh
$88
-
kW-mo/yr
- -
11 2.2621: Modify refrigeration system to operate at a lower pressure $392 - $392
4,558
kWh
- - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,173 $3,510 $6,174
71,791
kWh
$999
-
kW-mo/yr
- -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $960 $1,990 $960
15,826
kWh
- - -
TOTAL RECOMMENDED $41,884 $12,310 $22,295
263,907
kWh
$4,854
-
kW-mo/yr
$4,981 $9,754
-
MMBtu
TOTAL IMPLEMENTED $21,154 $6,060 $13,716
164,152
kWh
$2,457
-
kW-mo/yr
$4,981 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs