ITAC Assessment: UD0901
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ITAC Assessment: UD0901
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Assessment Year 2014
Principal Product Quartz Tubing and Shapes
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 175,300
ft2
Annual Production 25,700,000
units
Production Hrs. Annual 4,080
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,086,155 43,946,826
kWh
Electricity Demand $30,685 8,161
kW-mo/yr
Natural Gas $1,449,071 334,048
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $472,758 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $404,309

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,645 $1,000 $15,645
329,583
kWh
- - - -
02 2.7124: Make a practice of turning off lights when not needed $4,289 $800 $4,289
90,333
kWh
- - - -
03 2.7135: Install occupancy sensors $1,149 $190 $1,064
22,431
kWh
- - $85 -
04 3.4115: Recover and reuse cooling water $221,902 $100,000 - - $131,962
-
Tgal
- $89,940
-
Tgal
05 2.5123: Reduce fluid flow rates $151,019 $100,000 - $126,019
-
MMBtu
- $25,000 -
06 2.4113: Install motor voltage controller on lightly loaded motors $25,546 $28,000 $25,546
538,150
kWh
- - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,426 - $4,426
93,243
kWh
- - - -
08 2.6242: Minimize operation of equipment maintained in standby condition $3,748 $1,000 $3,748
78,946
kWh
- - - -
09 2.4113: Install motor voltage controller on lightly loaded motors $2,267 $8,850 $2,267
47,762
kWh
- - - -
10 2.7314: Reduce ventilation air $31,388 $33,025 $9,913
208,828
kWh
$21,475
-
MMBtu
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,379 $16,055 $7,269
153,135
kWh
$4,110
-
MMBtu
- - -
TOTAL RECOMMENDED $472,758 $288,920 $74,167
1,562,411
kWh
$151,604
-
MMBtu
$131,962
-
Tgal
$25,085 $89,940
-
Tgal
TOTAL IMPLEMENTED $404,309 $233,025 $9,913
208,828
kWh
$147,494
-
MMBtu
$131,962
-
Tgal
$25,000 $89,940
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs