ITAC Assessment: UD0894
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ITAC Assessment: UD0894
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Assessment Year 2013
Principal Product Corrugate Clamshells
NAICS 322121: Paper (except Newsprint) Mills
SIC 2621: Paper Mills
Sales Range $50
M
to 100
M
# of Employees 220
Plant Area 277,000
ft2
Annual Production 10,500,000
thousand feet
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $249,039 8,534,574
kWh
Electricity Demand $275,774 17,388
kW-mo/yr
Natural Gas $253,843 47,323
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,343 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,317

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings
01 3.4158: Use minimum cooling water to bearings $17,378 - - - - - $17,378
-
Tgal
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,885 - $4,169
142,884
kWh
$3,716
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,290 - $3,093
105,982
kWh
$197
-
kW-mo/yr
- - -
04 2.3212: Optimize plant power factor $17,944 $8,000 - - $17,944 - -
05 2.2414: Use waste heat from hot flue gases to preheat $9,638 $10,000 - - - $9,638
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $5,426 - - - - $5,426
-
MMBtu
-
07 2.2511: Insulate bare equipment $142 $350 - - - $142
-
MMBtu
-
08 2.4113: Install motor voltage controller on lightly loaded motors $12,240 $30,550 $11,380
390,003
kWh
$860
-
kW-mo/yr
- - -
09 2.4113: Install motor voltage controller on lightly loaded motors $10,400 $40,600 $10,400
356,401
kWh
- - - -
TOTAL RECOMMENDED $84,343 $89,500 $29,042
995,270
kWh
$4,773
-
kW-mo/yr
$17,944 $15,206
-
MMBtu
$17,378
-
Tgal
TOTAL IMPLEMENTED $11,317 $350 $7,262
248,866
kWh
$3,913
-
kW-mo/yr
- $142
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs