| Assessment Year | 2013 |
|---|---|
| Principal Product | Potato Chips |
| NAICS | 311919: Other Snack Food Manufacturing |
| SIC | 2096: Potato Chips, Corn Chips, and Similar Snacks |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
113,000
ft2
|
| Annual Production | 5,500,500
lb
|
| Production Hrs. Annual | 2,652
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $147,851 | 1,649,754 |
kWh
|
$0.090 |
| Electricity Demand | $14,893 | 5,244 |
kW-mo/yr
|
$2.84 |
| Electricity Fees | $95 | - |
|
- |
| Natural Gas | $167,578 | 38,471 |
MMBtu
|
$4.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $176,973 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $158,404 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6225: Eliminate third shift | $75,782 | - |
$11,262
125,689
kWh
|
$3,902
-
kW-mo/yr
|
$21,735
-
MMBtu
|
- | - | $38,883 | |
| 02 | 3.4155: Meter waste water | $18,660 | $1,000 | - | - | - |
$18,660
-
Tgal
|
- | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,981 | $14,250 |
$8,109
90,486
kWh
|
$872
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,143 | $8,200 |
$4,566
50,953
kWh
|
$577
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,183 | $1,000 |
$3,610
40,281
kWh
|
$573
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $2,095 | - |
$2,095
23,379
kWh
|
- | - | - | - | - | |
| 07 | 2.4322: Use or replace with energy efficient substitutes | $262 | $500 |
$235
2,624
kWh
|
$27
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $61,182 | $25,000 |
$2,495
27,850
kWh
|
$178
-
kW-mo/yr
|
$27,664
-
MMBtu
|
- | $30,845 | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $685 | $2,000 | - | - |
$685
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $176,973 | $51,950 |
$32,372
361,262
kWh
|
$6,129
-
kW-mo/yr
|
$50,084
-
MMBtu
|
$18,660
-
Tgal
|
$30,845 | $38,883 | ||
| TOTAL IMPLEMENTED | $158,404 | $28,000 |
$15,852
176,918
kWh
|
$4,080
-
kW-mo/yr
|
$50,084
-
MMBtu
|
$18,660
-
Tgal
|
$30,845 | $38,883 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs