ITAC Assessment: UD0876
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ITAC Assessment: UD0876
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Assessment Year 2013
Principal Product Metal fabricaiton and powder coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 32
Plant Area 132,444
ft2
Annual Production 31,881
units
Production Hrs. Annual 1,836
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $199,120 2,788,800
kWh
Electricity Demand $36,414 8,508
kW-mo/yr
Natural Gas $131,539 16,391
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,440 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,389

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
01 2.8114: Change rate schedules or other changes in utility service $25,570 - - - - - $25,570 -
02 2.3212: Optimize plant power factor $3,308 $12,000 - $3,308
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $2,184 - $2,184
30,600
kWh
- - - - -
04 2.8115: Base utility charges on usage rather than area occupied $1,416 $1,400 - - - $1,416
-
Tgal
- -
05 2.7135: Install occupancy sensors $5,943 $6,500 $5,943
83,232
kWh
- - - - -
06 2.6218: Turn off equipment when not in use $1,557 - $1,557
21,808
kWh
- - - - -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $630 - $466
6,530
kWh
$164
-
kW-mo/yr
- - - -
08 2.4133: Use most efficient type of electric motors $6,009 $14,325 $4,421
61,920
kWh
$1,588
-
kW-mo/yr
- - - -
09 3.1222: Reduce water use with counter current rinsing $1,245 $1,000 - - - - - $1,245
-
Tgal
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $706 $1,000 $522
7,306
kWh
$184
-
kW-mo/yr
- - - -
11 2.4239: Eliminate or reduce compressed air usage $489 $50 $361
5,060
kWh
$128
-
kW-mo/yr
- - - -
12 2.7231: Use radiant heater for spot heating $10,039 $15,000 - - $8,539
-
MMBtu
- $1,500 -
13 2.7229: Air condition only space necessary $1,344 - - - $1,344
-
MMBtu
- - -
TOTAL RECOMMENDED $60,440 $51,275 $15,454
216,456
kWh
$5,372
-
kW-mo/yr
$9,883
-
MMBtu
$1,416
-
Tgal
$27,070 $1,245
-
Tgal
TOTAL IMPLEMENTED $49,389 $23,900 $10,672
149,476
kWh
$348
-
kW-mo/yr
$9,883
-
MMBtu
$1,416
-
Tgal
$27,070 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs