| Assessment Year | 2013 |
|---|---|
| Principal Product | Flavors |
| NAICS | 311930: Flavoring Syrup and Concentrate Manufacturing |
| SIC | 2087: Flavoring Extracts and Flavoring Syrups, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 300 |
| Plant Area |
187,515
ft2
|
| Annual Production | 17,087,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $494,149 | 15,390,145 |
kWh
|
$0.032 |
| Electricity Demand | $440,559 | 26,844 |
kW-mo/yr
|
$16.41 |
| Natural Gas | $1,085,083 | 206,198 |
MMBtu
|
$5.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $544,187 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,935 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $23,112 | $20,000 | - | - | $23,112 | - | - | - | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $16,400 | $200 | - | - | - | - |
$16,400
-
Tgal
|
- | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,108 | $38,600 |
$3,441
244,177
kWh
|
$1,830
-
kW-mo/yr
|
- | - | - | $837 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,148 | $51,240 |
$4,101
133,568
kWh
|
$2,948
-
kW-mo/yr
|
- | - | - | $1,099 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,338 | $6,405 |
$713
23,207
kWh
|
$450
-
kW-mo/yr
|
- | - | - | $175 | |
| 06 | 2.4131: Size electric motors for peak operating efficiency | $95,537 | $39,093 |
$17,097
556,891
kWh
|
$18,457
-
kW-mo/yr
|
- |
$59,983
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,535 | - |
$2,173
70,795
kWh
|
$1,562
-
kW-mo/yr
|
- | - | - | $(-1,200.0) | |
| 08 | 2.1221: Replace obsolete burners with more efficient ones | $58,058 | $88,200 | - | - | - |
$58,058
-
MMBtu
|
- | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,928 | $12,300 | - | - | - |
$4,928
-
MMBtu
|
- | - | |
| 10 | 2.7232: Replace existing hvac unit with high efficiency model | $10,382 | $30,000 | - | - | - |
$10,382
-
MMBtu
|
- | - | |
| 11 | 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust | $317,641 | $906,381 |
$299,859
9,767,400
kWh
|
$215,552
-
kW-mo/yr
|
- |
$(-91,305.0)
-
MMBtu
|
- | $(-106,465.0) | |
| TOTAL RECOMMENDED | $544,187 | $1,192,419 |
$327,384
10,796,038
kWh
|
$240,799
-
kW-mo/yr
|
$23,112 |
$42,046
-
MMBtu
|
$16,400
-
Tgal
|
$(-105,554.0) | ||
| TOTAL IMPLEMENTED | $18,935 | $200 |
$2,173
70,795
kWh
|
$1,562
-
kW-mo/yr
|
- | - |
$16,400
-
Tgal
|
$(-1,200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs