| Assessment Year | 2012 |
|---|---|
| Principal Product | Suspension Bushings |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 56 |
| Plant Area |
70,000
ft2
|
| Annual Production | 9,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $144,351 | 1,371,633 |
kWh
|
$0.11 |
| Electricity Demand | $2,355 | 500 |
kW-mo/yr
|
$4.71 |
| Natural Gas | $111,979 | 19,036 |
MMBtu
|
$5.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,098 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,706 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,512 | $10,150 |
$7,523
71,484
kWh
|
$918
-
kW-mo/yr
|
- | $71 | |
| 02 | 2.7124: Make a practice of turning off lights when not needed | $581 | $600 |
$581
5,518
kWh
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $1,313 | $100 |
$1,170
11,119
kWh
|
$143
-
kW-mo/yr
|
- | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,041 | $2,000 |
$928
8,819
kWh
|
$113
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,953 | $1,000 |
$1,206
11,462
kWh
|
$147
-
kW-mo/yr
|
- | $600 | |
| 06 | 2.2136: Install / repair insulation on steam lines | $20,256 | $6,033 | - | - |
$20,256
-
MMBtu
|
- | |
| 07 | 2.2162: Reduce excess steam bleeding | $20,148 | - | - | - |
$20,148
-
MMBtu
|
- | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $14,768 | $2,000 | - | - |
$14,768
-
MMBtu
|
- | |
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $6,869 | $10,000 | - | - |
$6,869
-
MMBtu
|
- | |
| 10 | 2.1241: Reduce excessive boiler blowdown | $4,657 | $5,000 | - | - |
$4,657
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $80,098 | $36,883 |
$11,408
108,402
kWh
|
$1,321
-
kW-mo/yr
|
$66,698
-
MMBtu
|
$671 | ||
| TOTAL IMPLEMENTED | $57,706 | $9,633 |
$1,787
16,980
kWh
|
$147
-
kW-mo/yr
|
$55,172
-
MMBtu
|
$600 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs