| Assessment Year | 2011 |
|---|---|
| Principal Product | Lawn Equipment |
| NAICS | 333318: Other Commercial and Service Industry Machinery Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 1,250 |
| Plant Area |
838,000
ft2
|
| Annual Production | 850,000
pieces
|
| Production Hrs. Annual | 4,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,027,103 | 24,217,763 |
kWh
|
$0.042 |
| Electricity Demand | $775,027 | 49,452 |
kW-mo/yr
|
$15.67 |
| Natural Gas | $1,663,515 | 234,327 |
MMBtu
|
$7.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $709,827 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $386,771 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $8,191 | $20,000 | - | - | $8,191 | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $88,915 | $80,000 |
$53,035
1,242,307
kWh
|
$36,388
-
kW-mo/yr
|
- | - | $(-508.0) | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $50,283 | $40,000 |
$32,060
750,984
kWh
|
$16,511
-
kW-mo/yr
|
- | - | $1,712 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,101 | $30,000 |
$6,099
142,864
kWh
|
$4,185
-
kW-mo/yr
|
- | - | $(-183.0) | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $43,664 | - |
$43,664
1,022,814
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $29,362 | $500 |
$21,464
508,275
kWh
|
$10,298
-
kW-mo/yr
|
- | - | $(-2,400.0) | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $22,760 | $500 |
$13,002
307,881
kWh
|
$9,758
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $12,228 | $18,342 |
$7,471
176,910
kWh
|
$4,757
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4324: Replace hydraulic / pneumatic equipment with electric equipment | $1,228 | $750 |
$1,228
29,085
kWh
|
- | - | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $42,803 | $110,624 |
$21,334
499,738
kWh
|
$21,469
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $65,429 | $1,000 | - | - | - |
$65,429
-
MMBtu
|
- | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $11,884 | $56,000 | - | - | - |
$11,884
-
MMBtu
|
- | |
| 13 | 2.2136: Install / repair insulation on steam lines | $417 | $1,012 | - | - | - |
$417
-
MMBtu
|
- | |
| 14 | 2.2414: Use waste heat from hot flue gases to preheat | $64,796 | $20,000 | - | - | - |
$64,796
-
MMBtu
|
- | |
| 15 | 2.2522: Isolate hot or cold equipment | $33,356 | $2,000 | - | - | - |
$33,356
-
MMBtu
|
- | |
| 16 | 2.1123: Install automatic stack damper | $20,178 | $500 | - | - | - |
$20,178
-
MMBtu
|
- | |
| 17 | 2.1123: Install automatic stack damper | $20,941 | $600 | - | - | - |
$20,941
-
MMBtu
|
- | |
| 18 | 2.2136: Install / repair insulation on steam lines | $2,133 | $2,098 | - | - | - |
$2,133
-
MMBtu
|
- | |
| 19 | 2.7314: Reduce ventilation air | $174,913 | $242,291 |
$10,880
257,668
kWh
|
- | - |
$164,033
-
MMBtu
|
- | |
| 20 | 2.7231: Use radiant heater for spot heating | $4,098 | $17,940 | - | - | - |
$4,098
-
MMBtu
|
- | |
| 21 | 2.7231: Use radiant heater for spot heating | $2,147 | $4,000 | - | - | - |
$2,147
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $709,827 | $648,157 |
$210,237
4,938,526
kWh
|
$103,366
-
kW-mo/yr
|
$8,191 |
$389,412
-
MMBtu
|
$(-1,379.0) | ||
| TOTAL IMPLEMENTED | $386,771 | $286,834 |
$177,656
4,166,982
kWh
|
$88,851
-
kW-mo/yr
|
- |
$121,643
-
MMBtu
|
$(-1,379.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs