| Assessment Year | 2011 |
|---|---|
| Principal Product | Packaged Food |
| NAICS | 311422: Specialty Canning |
| SIC | 2032: Canned Specialties |
| Sales Range | $100 M to 500M |
| # of Employees | 365 |
| Plant Area |
182,000
ft2
|
| Annual Production | 125,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $837,216 | 12,255,959 |
kWh
|
$0.068 |
| Electricity Demand | $118,893 | 24,611 |
kW-mo/yr
|
$4.83 |
| Natural Gas | $616,722 | 96,888 |
MMBtu
|
$6.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $370,062 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $166,403 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,985 | $5,668 |
$3,549
57,250
kWh
|
$459
-
kW-mo/yr
|
- | - | $977 | - | - | - | |
| 02 | 2.7135: Install occupancy sensors | $1,620 | $1,875 |
$1,517
22,810
kWh
|
- | - | - | $103 | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $58,395 | $500 |
$27,011
435,664
kWh
|
$2,632
-
kW-mo/yr
|
- | - | $(-300.0) | - | $29,052 | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $20,472 | - |
$13,321
214,848
kWh
|
- | - | - | $(-625.0) | - | $7,776 | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,623 | $5,000 |
$6,380
102,899
kWh
|
$1,243
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.2441: Preheat boiler makeup water with waste process heat | $80,401 | $90,000 | - | - |
$27,901
-
MMBtu
|
- | - | $52,500 | - | - | |
| 07 | 2.2128: Use steam condensate for hot water supply (non-potable) | $29,882 | $59,764 | - | - |
$28,593
-
MMBtu
|
- | - | - | - |
$1,289
-
Tgal
|
|
| 08 | 2.1221: Replace obsolete burners with more efficient ones | $80,401 | $90,000 | - | - |
$27,901
-
MMBtu
|
- | - | - | $52,500 | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $14,418 | $3,000 | - | - |
$14,418
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.1212: Operate boilers on high fire setting | $11,810 | $23,620 | - | - |
$11,810
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.2135: Repair and eliminate steam leaks | $5,425 | $2,100 | - | - |
$5,271
-
MMBtu
|
- | - | - | - |
$154
-
Tgal
|
|
| 12 | 2.2122: Install / repair insulation on condensate lines | $1,987 | $993 | - | - |
$1,987
-
MMBtu
|
- | - | - | - | - | |
| 13 | 3.4111: Use closed cycle process to minimize waste water production | $48,911 | $75,000 |
$(-7,078.0)
(-114,154)
kWh
|
$(-1,103.0)
-
kW-mo/yr
|
- |
$38,098
-
Tgal
|
- | - | - |
$18,994
-
Tgal
|
|
| 14 | 2.7235: Install fossil fuel make-up air unit | $3,732 | $25 | - | - |
$3,732
-
MMBtu
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $370,062 | $357,545 |
$44,700
719,317
kWh
|
$3,231
-
kW-mo/yr
|
$121,613
-
MMBtu
|
$38,098
-
Tgal
|
$155 | $52,500 | $89,328 |
$20,437
-
Tgal
|
||
| TOTAL IMPLEMENTED | $166,403 | $110,881 |
$36,803
593,608
kWh
|
$1,988
-
kW-mo/yr
|
$33,486
-
MMBtu
|
$38,098
-
Tgal
|
$52 | - | $36,828 |
$19,148
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs