ITAC Assessment: UD0835
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ITAC Assessment: UD0835
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Assessment Year 2011
Principal Product Shock Absorbers
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 160
Plant Area 112,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 5,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $218,240 3,203,440
kWh
Electricity Demand $108,780 943
kW-mo/yr
Natural Gas $95,376 9,578
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $83,967 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $305

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.9114: Use solar heat to make electricty $21,722 $145,390 $21,722
54,702
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $305 $25 $199
2,922
kWh
$106
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,411 $200 $3,894
57,266
kWh
$817
-
kW-mo/yr
- $(-300.0)
04 2.2437: Recover waste heat from equipment $2,430 $11,500 - - $2,430
-
MMBtu
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,571 $40,131 $6,890
101,331
kWh
$3,681
-
kW-mo/yr
- -
06 2.1224: Replace boiler $15,607 $52,190 - - $15,607
-
MMBtu
-
07 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $15,451 $12,000 $15,476
227,590
kWh
- - $(-25.0)
08 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $13,470 $14,800 - - $13,470
-
MMBtu
-
TOTAL RECOMMENDED $83,967 $276,236 $48,181
443,811
kWh
$4,604
-
kW-mo/yr
$31,507
-
MMBtu
$(-325.0)
TOTAL IMPLEMENTED $305 $25 $199
2,922
kWh
$106
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs