| Assessment Year | 2011 |
|---|---|
| Principal Product | Surfactants for detergent industry |
| NAICS | 325613: Surface Active Agent Manufacturing |
| SIC | 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants |
| Sales Range | $100 M to 500M |
| # of Employees | 46 |
| Plant Area |
42,500
ft2
|
| Annual Production | 250,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $827,197 | 12,228,127 |
kWh
|
$0.068 |
| Electricity Demand | $107,992 | 1,742 |
kW-mo/yr
|
$61.99 |
| Natural Gas | $375,466 | 39,988 |
MMBtu
|
$9.39 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $149,602 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $86,370 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,751 | $40,000 |
$13,247
210,269
kWh
|
$1,568
-
kW-mo/yr
|
- | $(-64.0) | - | |
| 02 | 2.7122: Disconnect ballasts | $2,570 | $250 |
$2,461
39,060
kWh
|
$291
-
kW-mo/yr
|
- | $(-182.0) | - | |
| 03 | 2.7135: Install occupancy sensors | $1,977 | $1,063 |
$1,707
27,099
kWh
|
- | - | $270 | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $56,419 | $39,141 |
$39,009
849,863
kWh
|
$17,410
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,473 | $16,265 |
$8,470
13,440
kWh
|
$1,003
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4321: Upgrade obsolete equipment | $4,243 | $4,728 |
$2,762
380,328
kWh
|
$1,481
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $986 | $500 |
$882
13,995
kWh
|
$104
-
kW-mo/yr
|
- | - | - | |
| 08 | 3.4156: Use flow control valves on equipment to optimize water use | $5,424 | $500 | - | - | - | - |
$5,424
-
Tgal
|
|
| 09 | 2.2437: Recover waste heat from equipment | $25,624 | $5,000 | - | - |
$25,624
-
MMBtu
|
- | - | |
| 10 | 2.2113: Repair or replace steam traps | $14,246 | $2,000 | - | - |
$14,246
-
MMBtu
|
- | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,335 | $2,620 | - | - |
$11,335
-
MMBtu
|
- | - | |
| 12 | 2.2437: Recover waste heat from equipment | $2,554 | $5,000 | - | - |
$2,554
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $149,602 | $117,067 |
$68,538
1,534,054
kWh
|
$21,857
-
kW-mo/yr
|
$53,759
-
MMBtu
|
$24 |
$5,424
-
Tgal
|
||
| TOTAL IMPLEMENTED | $86,370 | $86,182 |
$60,068
1,520,614
kWh
|
$20,854
-
kW-mo/yr
|
- | $24 |
$5,424
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs