ITAC Assessment: UD0823
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ITAC Assessment: UD0823
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Assessment Year 2010
Principal Product X-Ray targets
NAICS 332117: Powder Metallurgy Part Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 100,000
ft2
Annual Production 45,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $509,751 6,340,540
kWh
Electricity Demand $198,237 1,524
kW-mo/yr
Natural Gas $32,408 2,599
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,931,501 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,358

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
01 2.8112: Combine utility meters $6,391 $200 - - $6,391 - - - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,915 $25 - - - $1,915
-
MMBtu
- - -
03 3.4116: Meter recycled water (to reduce sewer charges) $253 $25 - - - - $253
-
Tgal
- -
04 2.9121: Install wind powered electric generator $1,820,272 $1,400,000 $1,820,272
6,511,801
kWh
- - - - - -
05 2.9114: Use solar heat to make electricty $26,291 $98,085 $26,291
57,292
kWh
- - - - - -
06 2.7135: Install occupancy sensors $17,201 $7,375 $14,398
194,570
kWh
- - - - - $2,803
07 2.6212: Turn off equipment during breaks, reduce operating time $21,736 $125 $24,336
329,264
kWh
- - - - - $(-2,600.0)
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,268 $25 $1,065
14,396
kWh
$203
-
kW-mo/yr
- - - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $580 $500 $735
9,936
kWh
$145
-
kW-mo/yr
- - - - $(-300.0)
10 2.4231: Reduce the pressure of compressed air to the minimum required $524 $25 $438
5,922
kWh
$86
-
kW-mo/yr
- - - - -
11 3.6192: Use a less expensive method of waste removal $19,629 $7,500 - - - $(-3,483.0)
-
MMBtu
- $23,112
-
gal
-
12 2.2211: Use optimum temperature $3,244 $63 $3,244
50,688
kWh
- - - - - -
13 2.7241: Install outside air damper / economizer on hvac unit $10,010 $50,050 $10,010
135,274
kWh
- - - - - -
14 2.7241: Install outside air damper / economizer on hvac unit $1,832 $9,160 $1,832
24,756
kWh
- - - - - -
15 2.7425: Clean or color roof to reduce solar load $355 $25 $355
4,802
kWh
- - - - - -
TOTAL RECOMMENDED $1,931,501 $1,573,183 $1,902,976
7,338,701
kWh
$434
-
kW-mo/yr
$6,391 $(-1,568.0)
-
MMBtu
$253
-
Tgal
$23,112
-
gal
$(-97.0)
TOTAL IMPLEMENTED $29,358 $57,500 $26,266
354,964
kWh
$289
-
kW-mo/yr
- - - - $2,803
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs