ITAC Assessment: GT0250
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ITAC Assessment: GT0250
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Assessment Year 1985
Principal Product CARPET DYEING
NAICS
n/a
SIC 2273: Carpets and Rugs
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area
n/a
Annual Production 36,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $341,138 7,961,899
kWh
Natural Gas $2,743,687 595,226
MMBtu
Fuel Oil #6 $91,584 18,483
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $765,729 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $308,729

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,550 $2,883 $2,550
59,789
kWh
-
02 2.4133: Use most efficient type of electric motors $979 $820 $979
22,860
kWh
-
03 2.5123: Reduce fluid flow rates $10,900 $25,000 - $10,900
-
MMBtu
04 2.2135: Repair and eliminate steam leaks $17,100 $800 - $17,100
-
MMBtu
05 2.1232: Keep boiler tubes clean $40,100 $50,000 - $40,100
-
MMBtu
06 2.2414: Use waste heat from hot flue gases to preheat $99,000 $120,000 - $99,000
-
MMBtu
07 2.2444: Use hot process fluids to preheat incoming process fluids $191,000 $150,000 - $191,000
-
MMBtu
08 2.2121: Increase amount of condensate returned $156,100 $82,500 - $156,100
-
MMBtu
09 2.5191: Modify dye beck $146,000 $45,000 - $146,000
-
MMBtu
10 2.1111: Control pressure on steamer operations $102,000 $7,000 - $102,000
-
MMBtu
TOTAL RECOMMENDED $765,729 $484,003 $3,529
82,649
kWh
$762,200
-
MMBtu
TOTAL IMPLEMENTED $308,729 $106,503 $3,529
82,649
kWh
$305,200
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs