| Assessment Year | 2010 |
|---|---|
| Principal Product | Continuous Steel Strip |
| NAICS | 331221: Rolled Steel Shape Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
70,000
ft2
|
| Annual Production | 5,600,000
lb
|
| Production Hrs. Annual | 2,736
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $416,254 | 9,975,253 |
kWh
|
$0.042 |
| Electricity Demand | $301,426 | 21,900 |
kW-mo/yr
|
$13.76 |
| Natural Gas | $248,139 | 22,766 |
MMBtu
|
$10.90 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $592,690 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $112,832 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $66,672 | $600 | - | - | $66,672 | - | - | |
| 02 | 2.3212: Optimize plant power factor | $63,586 | $41,250 | - | - | $63,586 | - | - | |
| 03 | 2.3511: Use plant owned transformers or lease transformers | $9,387 | - | - | - | $9,387 | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,364 | $1,876 |
$5,895
128,154
kWh
|
$2,974
-
kW-mo/yr
|
- | - | $495 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,546 | $3,000 |
$5,705
124,017
kWh
|
$4,908
-
kW-mo/yr
|
- | - | $(-67.0) | |
| 06 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $1,712 | $7,628 |
$1,712
37,210
kWh
|
- | - | - | - | |
| 07 | 2.4235: Remove or close off unneeded compressed air lines | $628 | - |
$628
13,650
kWh
|
- | - | - | - | |
| 08 | 2.4322: Use or replace with energy efficient substitutes | $4,696 | $2,250 |
$4,696
102,108
kWh
|
- | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,120 | - |
$1,542
33,527
kWh
|
$553
-
kW-mo/yr
|
- | - | $(-975.0) | |
| 10 | 2.4226: Use / purchase optimum sized compressor | $3,001 | $2,366 |
$3,001
65,230
kWh
|
- | - | - | - | |
| 11 | 2.2211: Use optimum temperature | $8,137 | - |
$8,137
176,904
kWh
|
- | - | - | - | |
| 12 | 2.2514: Cover open tanks | $10,386 | - |
$11,686
254,040
kWh
|
- | - | - | $(-1,300.0) | |
| 13 | 2.2511: Insulate bare equipment | $21,893 | - |
$16,118
350,400
kWh
|
$5,775
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.1117: Relocate oven / furnace to more efficient location | $300 | $50 | - | - | - |
$300
-
MMBtu
|
- | |
| 15 | 2.2511: Insulate bare equipment | $3,996 | - |
$1,054
63,948
kWh
|
$2,942
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.5194: Redesign process | $357,330 | - |
$59,748
1,298,880
kWh
|
$7,940
-
kW-mo/yr
|
- |
$(-15,358.0)
-
MMBtu
|
$305,000 | |
| 17 | 2.7231: Use radiant heater for spot heating | $18,312 | $36,624 | - | - | - |
$18,312
-
MMBtu
|
- | |
| 18 | 2.2136: Install / repair insulation on steam lines | $1,624 | $5,686 | - | - | - |
$1,624
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $592,690 | $101,330 |
$119,922
2,648,068
kWh
|
$25,092
-
kW-mo/yr
|
$139,645 |
$4,878
-
MMBtu
|
$303,153 | ||
| TOTAL IMPLEMENTED | $112,832 | $600 |
$39,165
892,469
kWh
|
$9,270
-
kW-mo/yr
|
$66,672 | - | $(-2,275.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs