| Assessment Year | 2010 |
|---|---|
| Principal Product | Die cut & assembly parts for automotive industry |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 303 |
| Plant Area |
203,000
ft2
|
| Annual Production | 76,308,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $85,512 | 2,944,512 |
kWh
|
$0.029 |
| Electricity Demand | $139,520 | 769 |
kW-mo/yr
|
$181.43 |
| Natural Gas | $91,146 | 5,982 |
MMBtu
|
$15.24 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $80,203 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,747 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $41,029 | $28,680 |
$1,029
39,726
kWh
|
- | - | $40,000 | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $561 | $540 |
$561
21,600
kWh
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $944 | - |
$486
18,751
kWh
|
$458
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,803 | - |
$1,669
64,447
kWh
|
$1,574
-
kW-mo/yr
|
- | - | $(-1,440.0) | |
| 05 | 2.4224: Upgrade controls on compressors | $1,354 | $360 |
$697
26,927
kWh
|
$657
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4322: Use or replace with energy efficient substitutes | $237 | $360 |
$122
4,705
kWh
|
$115
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2514: Cover open tanks | $1,343 | $716 |
$693
26,640
kWh
|
$650
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2514: Cover open tanks | $1,089 | $936 |
$562
21,600
kWh
|
$527
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2514: Cover open tanks | $1,174 | $1,468 |
$594
23,760
kWh
|
$580
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,098 | - |
$4,098
157,636
kWh
|
- | - | - | - | |
| 11 | 2.7224: Reduce space conditioning during non-working hours | $6,559 | - |
$502
19,396
kWh
|
- |
$6,057
-
MMBtu
|
- | - | |
| 12 | 2.7224: Reduce space conditioning during non-working hours | $16,732 | $15,000 | - | - |
$16,732
-
MMBtu
|
- | - | |
| 13 | 2.7224: Reduce space conditioning during non-working hours | $3,280 | $15,000 | - | - |
$3,280
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $80,203 | $63,060 |
$11,013
425,188
kWh
|
$4,561
-
kW-mo/yr
|
$26,069
-
MMBtu
|
$40,000 | $(-1,440.0) | ||
| TOTAL IMPLEMENTED | $2,747 | - |
$2,155
83,198
kWh
|
$2,032
-
kW-mo/yr
|
- | - | $(-1,440.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs