ITAC Assessment: UD0803
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ITAC Assessment: UD0803
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Assessment Year 2009
Principal Product Pharmaceuticals
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 106,000
ft2
Annual Production 2,828,958
lb
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $333,397 10,118,000
kWh
Electricity Demand $289,298 18,040
kW-mo/yr
Natural Gas $601,696 63,988
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $501,437 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $419,807

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
01 2.7226: Use computer programs to optimize hvac performance $393,528 $8,000 $58,968
1,902,197
kWh
- - $334,560
-
MMBtu
- -
02 2.2113: Repair or replace steam traps $21,371 $3,376 - - - $21,371
-
MMBtu
- -
03 2.7272: Install heat pipes / raise cooling setpoint $17,615 $84,000 $(-2,154.0)
(-76,534)
kWh
$(-1,754.0)
-
kW-mo/yr
- $21,523
-
MMBtu
- -
04 2.3511: Use plant owned transformers or lease transformers $14,916 $25,000 - - $14,916 - - -
05 2.2414: Use waste heat from hot flue gases to preheat $12,360 $19,600 - - - $12,360
-
MMBtu
- -
06 2.1241: Reduce excessive boiler blowdown $9,743 $4,500 - - - $9,381
-
MMBtu
- $362
-
Tgal
07 2.1233: Analyze flue gas for proper air/fuel ratio $8,851 $500 - - - $8,851
-
MMBtu
- -
08 2.7224: Reduce space conditioning during non-working hours $5,627 - $1,574
50,780
kWh
- - $4,053
-
MMBtu
- -
09 2.1232: Keep boiler tubes clean $4,480 $1,000 - - - $4,480
-
MMBtu
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,845 $4,930 $2,308
74,451
kWh
$1,553
-
kW-mo/yr
- - $(-16.0) -
11 2.7221: Lower temperature during the winter season and vice-versa $3,432 - $3,432
57,210
kWh
- - - - -
12 2.7135: Install occupancy sensors $1,959 $1,300 $1,009
32,552
kWh
$950
-
kW-mo/yr
- - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $1,499 $1,479 $882
28,445
kWh
$593
-
kW-mo/yr
- - $24 -
14 2.2522: Isolate hot or cold equipment $1,120 - - - - $1,120
-
MMBtu
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $663 $1,125 $396
12,790
kWh
$267
-
kW-mo/yr
- - - -
16 2.7122: Disconnect ballasts $428 - $253
8,147
kWh
$175
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $501,437 $154,810 $66,668
2,090,038
kWh
$1,784
-
kW-mo/yr
$14,916 $417,699
-
MMBtu
$8 $362
-
Tgal
TOTAL IMPLEMENTED $419,807 $12,376 $59,221
1,910,344
kWh
$175
-
kW-mo/yr
- $360,411
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs