| Assessment Year | 2009 |
|---|---|
| Principal Product | Water Softeners |
| NAICS | 333999: All Other Miscellaneous General Purpose Machinery Manufacturing |
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
91,000
ft2
|
| Annual Production | 2,500,000
lb
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $99,467 | 2,741,900 |
kWh
|
$0.036 |
| Electricity Demand | $91,815 | 7,704 |
kW-mo/yr
|
$11.92 |
| Natural Gas | $12,830 | 1,017 |
MMBtu
|
$12.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,085 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,635 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,450 | $25,000 |
$5,439
159,956
kWh
|
$4,046
-
kW-mo/yr
|
- | - | $(-1,035.0) | - | |
| 02 | 2.2511: Insulate bare equipment | $6,677 | $1,000 |
$3,829
112,608
kWh
|
$2,848
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7243: Improve air circulation with destratification fans / other methods | $3,960 | $500 | - | - |
$3,960
-
MMBtu
|
- | - | - | |
| 04 | 2.3134: Shift from daytime to nighttime operation | $3,855 | - |
$3,855
25
kWh
|
- | - | - | - | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,799 | $400 |
$2,313
68,034
kWh
|
$1,486
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $3,114 | - |
$1,774
52,182
kWh
|
$1,340
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.4116: Meter recycled water (to reduce sewer charges) | $2,970 | $1,000 | - | - | - |
$2,970
-
Tgal
|
- | - | |
| 08 | 3.4114: Replace city water with recycled water via cooling tower | $2,460 | $2,500 | - | - | - |
$2,460
-
Tgal
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,488 | - |
$853
25,092
kWh
|
$635
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,256 | $4,820 |
$539
15,863
kWh
|
$401
-
kW-mo/yr
|
- | - | $316 | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $621 | $1,000 |
$2,122
62,424
kWh
|
$1,579
-
kW-mo/yr
|
- | - | $(-2,880.0) | $(-200.0) | |
| 12 | 2.2625: Chill water to the highest temperature possible | $435 | - |
$250
7,344
kWh
|
$185
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $39,085 | $36,220 |
$20,974
503,528
kWh
|
$12,520
-
kW-mo/yr
|
$3,960
-
MMBtu
|
$5,430
-
Tgal
|
$(-3,599.0) | $(-200.0) | ||
| TOTAL IMPLEMENTED | $29,635 | $30,500 |
$17,872
412,287
kWh
|
$10,448
-
kW-mo/yr
|
- |
$5,430
-
Tgal
|
$(-3,915.0) | $(-200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs