ITAC Assessment: UD0792
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ITAC Assessment: UD0792
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Assessment Year 2009
Principal Product Polymer and Material Handling and Storage Equipment
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 150,000
ft2
Annual Production 6,600,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $233,951 8,316,000
kWh
Electricity Demand $215,955 18,528
kW-mo/yr
Natural Gas $175,285 17,454
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,171,205 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.912: Wind power $1,103,774 $5,850,000 $1,103,774
11,439,132
kWh
- - - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $24,846 $92,500 $14,545
532,800
kWh
$10,301
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $13,922 $4,000 $8,150
298,550
kWh
$5,772
-
kW-mo/yr
- - - -
04 2.2511: Insulate bare equipment $12,029 $2,640 $12,029
240,210
kWh
- - - - -
05 2.3212: Optimize plant power factor $4,640 $12,000 - - $4,640 - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,270 $8,700 $1,782
92,160
kWh
$2,488
-
kW-mo/yr
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,350 $1,000 $2,350
50,400
kWh
- - - - -
08 2.2511: Insulate bare equipment $2,010 $900 - - - $2,010
-
MMBtu
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,247 $1,000 $2,887
61,920
kWh
- - - $(-1,440.0) $(-200.0)
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,067 $5,170 $622
23,040
kWh
$445
-
kW-mo/yr
- - - -
11 2.2614: Use cooling tower or economizer to replace chiller cooling $1,050 - $612
22,680
kWh
$438
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $1,171,205 $5,977,910 $1,146,751
12,760,892
kWh
$19,444
-
kW-mo/yr
$4,640 $2,010
-
MMBtu
$(-1,440.0) $(-200.0)
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs