ITAC Assessment: UD0789
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ITAC Assessment: UD0789
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Assessment Year 2009
Principal Product Horticulture Containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 270
Plant Area 310,000
ft2
Annual Production 700,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,842,148 31,483,292
kWh
Natural Gas $153,875 14,252
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,523 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,175

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.2614: Use cooling tower or economizer to replace chiller cooling $35,682 $25,000 $35,682
584,963
kWh
- - - -
02 2.6218: Turn off equipment when not in use $33,134 - $33,134
543,180
kWh
- - - -
03 2.2511: Insulate bare equipment $32,063 $3,630 $32,063
538,740
kWh
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $30,092 $46,620 $28,233
315,000
kWh
- - $1,859 -
05 2.4224: Upgrade controls on compressors $16,900 $500 $16,900
277,056
kWh
- - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,888 $26,100 $12,888
211,277
kWh
- - - -
07 2.3212: Optimize plant power factor $12,305 $92,000 - $12,305 - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,410 $20,400 $5,410
88,704
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,439 $8,250 $3,634
59,658
kWh
- - - $(-195.0)
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,610 $1,000 $6,610
108,370
kWh
- $(-3,600.0) - $(-400.0)
TOTAL RECOMMENDED $184,523 $223,500 $174,554
2,726,948
kWh
$12,305 $(-3,600.0) $1,859 $(-595.0)
TOTAL IMPLEMENTED $86,175 $56,370 $88,511
1,303,264
kWh
- $(-3,600.0) $1,859 $(-595.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs