ITAC Assessment: UD0781
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ITAC Assessment: UD0781
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Assessment Year 2008
Principal Product paper paint labels
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 198,000
ft2
Annual Production 130,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $216,250 3,832,360
kWh
Natural Gas $41,674 4,369
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,017 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,820

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6242: Minimize operation of equipment maintained in standby condition $15,217 $4,000 $7,118
284,705
kWh
- $8,099
-
MMBtu
02 2.7313: Recycle air for heating, ventilation and air conditioning $9,566 $5,000 $570
22,791
kWh
- $8,996
-
MMBtu
03 2.7231: Use radiant heater for spot heating $6,695 $2,100 - - $6,695
-
MMBtu
04 2.3212: Optimize plant power factor $6,559 $9,000 $6,559
-
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,285 - $735
29,400
kWh
$550
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,285 - $735
29,400
kWh
$550
-
kW-mo/yr
-
07 2.1116: Improve combustion control capability $2,508 $5,000 - - $2,508
-
MMBtu
08 2.7241: Install outside air damper / economizer on hvac unit $2,162 $2,800 $2,162
15,952
kWh
- -
09 2.7261: Install timers and/or thermostats $2,146 $1,068 - - $2,146
-
MMBtu
10 2.7425: Clean or color roof to reduce solar load $1,794 - $1,008
40,320
kWh
$786
-
kW-mo/yr
-
11 2.1233: Analyze flue gas for proper air/fuel ratio $800 - - - $800
-
MMBtu
TOTAL RECOMMENDED $50,017 $28,968 $18,887
422,568
kWh
$1,886
-
kW-mo/yr
$29,244
-
MMBtu
TOTAL IMPLEMENTED $26,820 $22,868 $11,034
108,463
kWh
$1,336
-
kW-mo/yr
$14,450
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs