ITAC Assessment: UD0780
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ITAC Assessment: UD0780
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Assessment Year 2008
Principal Product Animal Feed
NAICS 311119: Other Animal Food Manufacturing
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 125,000
ft2
Annual Production 85,000
ton
Production Hrs. Annual 7,200
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $451,458 8,552,250
kWh
Natural Gas $864,138 117,143
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $134,609 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,355

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2511: Insulate bare equipment $31,350 $8,290 - - $31,350
-
MMBtu
- - -
02 2.2127: Flash condensate to produce lower pressure steam $28,671 $23,190 - - $27,500
-
MMBtu
- - $1,171
-
Tgal
03 2.2223: Enhance sensitivity of temperature control and cutoff $14,100 $18,000 - - $1,600
-
MMBtu
- $12,500 -
04 2.2121: Increase amount of condensate returned $12,693 $7,000 - - $12,162
-
MMBtu
- - $531
-
Tgal
05 2.2414: Use waste heat from hot flue gases to preheat $12,375 $30,000 - - $12,375
-
MMBtu
- - -
06 3.4111: Use closed cycle process to minimize waste water production $6,428 $4,000 - - - - - $6,428
-
Tgal
07 2.1233: Analyze flue gas for proper air/fuel ratio $5,689 - - - $5,689
-
MMBtu
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $5,293 $10,770 $2,769
86,530
kWh
$2,160
-
kW-mo/yr
- $364 - -
09 2.2135: Repair and eliminate steam leaks $4,058 $700 - - $3,871
-
MMBtu
- - $187
-
Tgal
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,382 $12,224 $3,382
105,677
kWh
- - - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $2,749 $1,500 $1,475
46,080
kWh
$1,274
-
kW-mo/yr
- - - -
12 2.2121: Increase amount of condensate returned $2,587 $950 - - $1,904
-
MMBtu
- - $683
-
Tgal
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,234 $1,000 $2,810
87,840
kWh
$2,424
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $134,609 $117,624 $10,436
326,127
kWh
$5,858
-
kW-mo/yr
$96,451
-
MMBtu
$364 $12,500 $9,000
-
Tgal
TOTAL IMPLEMENTED $24,355 $12,000 $2,810
87,840
kWh
$2,424
-
kW-mo/yr
$12,162
-
MMBtu
- - $6,959
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs