| Assessment Year | 2008 |
|---|---|
| Principal Product | Animal Feed |
| NAICS | 311119: Other Animal Food Manufacturing |
| SIC | 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats |
| Sales Range | $10 M to 50M |
| # of Employees | 72 |
| Plant Area |
125,000
ft2
|
| Annual Production | 85,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $451,458 | 8,552,250 |
kWh
|
$0.053 |
| Natural Gas | $864,138 | 117,143 |
MMBtu
|
$7.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $134,609 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $24,355 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $31,350 | $8,290 | - | - |
$31,350
-
MMBtu
|
- | - | - | |
| 02 | 2.2127: Flash condensate to produce lower pressure steam | $28,671 | $23,190 | - | - |
$27,500
-
MMBtu
|
- | - |
$1,171
-
Tgal
|
|
| 03 | 2.2223: Enhance sensitivity of temperature control and cutoff | $14,100 | $18,000 | - | - |
$1,600
-
MMBtu
|
- | $12,500 | - | |
| 04 | 2.2121: Increase amount of condensate returned | $12,693 | $7,000 | - | - |
$12,162
-
MMBtu
|
- | - |
$531
-
Tgal
|
|
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $12,375 | $30,000 | - | - |
$12,375
-
MMBtu
|
- | - | - | |
| 06 | 3.4111: Use closed cycle process to minimize waste water production | $6,428 | $4,000 | - | - | - | - | - |
$6,428
-
Tgal
|
|
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,689 | - | - | - |
$5,689
-
MMBtu
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,293 | $10,770 |
$2,769
86,530
kWh
|
$2,160
-
kW-mo/yr
|
- | $364 | - | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $4,058 | $700 | - | - |
$3,871
-
MMBtu
|
- | - |
$187
-
Tgal
|
|
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,382 | $12,224 |
$3,382
105,677
kWh
|
- | - | - | - | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,749 | $1,500 |
$1,475
46,080
kWh
|
$1,274
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.2121: Increase amount of condensate returned | $2,587 | $950 | - | - |
$1,904
-
MMBtu
|
- | - |
$683
-
Tgal
|
|
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,234 | $1,000 |
$2,810
87,840
kWh
|
$2,424
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $134,609 | $117,624 |
$10,436
326,127
kWh
|
$5,858
-
kW-mo/yr
|
$96,451
-
MMBtu
|
$364 | $12,500 |
$9,000
-
Tgal
|
||
| TOTAL IMPLEMENTED | $24,355 | $12,000 |
$2,810
87,840
kWh
|
$2,424
-
kW-mo/yr
|
$12,162
-
MMBtu
|
- | - |
$6,959
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs