| Assessment Year | 2008 |
|---|---|
| Principal Product | refrigeration and sensor parts |
| NAICS | 334419: Other Electronic Component Manufacturing |
| SIC | 3679: Electronic Components, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
75,157
ft2
|
| Annual Production | 35,000,000
pieces
|
| Production Hrs. Annual | 6,336
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $612,001 | 8,013,240 |
kWh
|
$0.076 |
| Natural Gas | $565,508 | 50,115 |
MMBtu
|
$11.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $508,333 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $235,024 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1117: Relocate oven / furnace to more efficient location | $255,168 | $200,000 | - | - | - |
$145,168
-
MMBtu
|
- | $110,000 | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $95,648 | $1,000 |
$7,392
211,200
kWh
|
$88,256
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.1224: Replace boiler | $17,736 | $65,000 | - | - | - |
$17,736
-
MMBtu
|
- | - | - | |
| 04 | 3.1227: Use counter-current rinsing to reduce rinse water volume (gravure) | $13,555 | $500 | - | - | - | - | - | - |
$13,555
-
Tgal
|
|
| 05 | 2.2136: Install / repair insulation on steam lines | $13,503 | $3,318 | - | - | - |
$13,503
-
MMBtu
|
- | - | - | |
| 06 | 2.1116: Improve combustion control capability | $75,942 | $100,000 | - | - | - |
$75,942
-
MMBtu
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,679 | $35,000 |
$3,770
107,712
kWh
|
$3,909
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.2511: Insulate bare equipment | $8,895 | $412 |
$4,369
124,819
kWh
|
$4,526
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $5,482 | $3,000 | - | - | $5,482 | - | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,499 | $9,173 |
$1,634
46,696
kWh
|
$1,695
-
kW-mo/yr
|
- | - | $1,170 | - | - | |
| 11 | 4.821: Pay bills on time to avoid late fees | $4,322 | - | - | - | - | - | - | $4,322 | - | |
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,658 | $1,000 |
$1,796
51,320
kWh
|
$1,862
-
kW-mo/yr
|
- | - | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $1,228 | $100 | - | - | - |
$1,228
-
MMBtu
|
- | - | - | |
| 14 | 2.2514: Cover open tanks | $537 | $360 | - | - | - |
$537
-
MMBtu
|
- | - | - | |
| 15 | 2.2437: Recover waste heat from equipment | $481 | $2,000 | - | - | - |
$481
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $508,333 | $420,863 |
$18,961
541,747
kWh
|
$100,248
-
kW-mo/yr
|
$5,482 |
$254,595
-
MMBtu
|
$1,170 | $114,322 |
$13,555
-
Tgal
|
||
| TOTAL IMPLEMENTED | $235,024 | $171,690 |
$13,557
387,339
kWh
|
$94,644
-
kW-mo/yr
|
- |
$108,946
-
MMBtu
|
- | $4,322 |
$13,555
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs