| Assessment Year | 2008 |
|---|---|
| Principal Product | Aluminum Sand Castings |
| NAICS | 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 218 |
| Plant Area |
165,000
ft2
|
| Annual Production | 2,600,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,406,906 | 18,936,000 |
kWh
|
$0.074 |
| Natural Gas | $1,400,000 | 175,000 |
MMBtu
|
$8.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $352,859 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $79,149 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $65,320 | - | - | - |
$65,320
-
MMBtu
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $48,929 | $1,000 |
$39,017
768,768
kWh
|
$9,912
-
kW-mo/yr
|
- | - | |
| 03 | 2.7241: Install outside air damper / economizer on hvac unit | $47,472 | $6,525 | - | - |
$47,472
-
MMBtu
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $39,691 | - |
$27,658
512,179
kWh
|
$10,030
-
kW-mo/yr
|
- | $2,003 | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $38,304 | $20,000 | - | - |
$38,304
-
MMBtu
|
- | |
| 06 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $30,220 | - | - | - |
$30,220
-
MMBtu
|
- | |
| 07 | 2.7314: Reduce ventilation air | $26,630 | $160,000 |
$5,534
102,482
kWh
|
- |
$21,096
-
MMBtu
|
- | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $22,000 | - |
$16,783
310,800
kWh
|
$5,217
-
kW-mo/yr
|
- | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $18,675 | $45,000 |
$8,100
150,000
kWh
|
$10,575
-
kW-mo/yr
|
- | - | |
| 10 | 2.714: Hardware | $8,341 | $29,290 |
$4,577
84,762
kWh
|
$3,348
-
kW-mo/yr
|
- | $416 | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $5,999 | $7,312 |
$5,999
111,088
kWh
|
- | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $1,278 | - |
$975
18,060
kWh
|
$303
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $352,859 | $269,127 |
$108,643
2,058,139
kWh
|
$39,385
-
kW-mo/yr
|
$202,412
-
MMBtu
|
$2,419 | ||
| TOTAL IMPLEMENTED | $79,149 | $1,000 |
$39,017
768,768
kWh
|
$9,912
-
kW-mo/yr
|
$30,220
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs