| Assessment Year | 2007 |
|---|---|
| Principal Product | aluminum extruded products |
| NAICS | 331318: Other Aluminum Rolling, Drawing, and Extruding |
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $100 M to 500M |
| # of Employees | 240 |
| Plant Area |
1,140,170
ft2
|
| Annual Production | 200,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,134,482 | 46,206,000 |
kWh
|
$0.046 |
| Natural Gas | $5,390,091 | 702,737 |
MMBtu
|
$7.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,533,946 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $193,242 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $832,000 | $400,000 | - | - |
$832,000
-
MMBtu
|
- | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $942,000 | $520,000 | - | - |
$942,000
-
MMBtu
|
- | |
| 03 | 2.1116: Improve combustion control capability | $306,000 | $20,000 | - | - |
$306,000
-
MMBtu
|
- | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $164,851 | $140,000 | - | - |
$164,851
-
MMBtu
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $78,420 | $279,770 |
$44,183
1,840,954
kWh
|
$30,529
-
kW-mo/yr
|
- | $3,708 | |
| 06 | 2.2425: Use flue gases to heat process or service water | $57,000 | $30,000 | - | - |
$57,000
-
MMBtu
|
- | |
| 07 | 2.1113: Reduce combustion air flow to optimum | $40,000 | $1,100 | - | - |
$40,000
-
MMBtu
|
- | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $35,800 | $20,000 |
$35,800
1,491,840
kWh
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $26,203 | $10,000 | - | - |
$26,203
-
MMBtu
|
- | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $24,343 | $85,140 |
$16,231
676,305
kWh
|
$7,281
-
kW-mo/yr
|
- | $831 | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,564 | $19,275 |
$7,430
309,600
kWh
|
$5,134
-
kW-mo/yr
|
- | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,135 | - |
$3,628
151,200
kWh
|
$2,507
-
kW-mo/yr
|
- | - | |
| 13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,806 | $6,000 |
$2,806
116,928
kWh
|
- | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,115 | - |
$1,279
53,280
kWh
|
$836
-
kW-mo/yr
|
- | - | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,068 | $2,130 |
$1,210
50,400
kWh
|
$858
-
kW-mo/yr
|
- | - | |
| 16 | 2.7135: Install occupancy sensors | $1,641 | $6,210 |
$1,641
68,377
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $2,533,946 | $1,539,625 |
$114,208
4,758,884
kWh
|
$47,145
-
kW-mo/yr
|
$2,368,054
-
MMBtu
|
$4,539 | ||
| TOTAL IMPLEMENTED | $193,242 | $405,285 |
$104,923
4,371,979
kWh
|
$43,780
-
kW-mo/yr
|
$40,000
-
MMBtu
|
$4,539 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs