ITAC Assessment: UD0766
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ITAC Assessment: UD0766
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Assessment Year 2007
Principal Product aluminum extruded products
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $100
M
to 500
M
# of Employees 240
Plant Area 1,140,170
ft2
Annual Production 200,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,134,482 46,206,000
kWh
Natural Gas $5,390,091 702,737
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,533,946 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $193,242

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $832,000 $400,000 - - $832,000
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $942,000 $520,000 - - $942,000
-
MMBtu
-
03 2.1116: Improve combustion control capability $306,000 $20,000 - - $306,000
-
MMBtu
-
04 2.2414: Use waste heat from hot flue gases to preheat $164,851 $140,000 - - $164,851
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $78,420 $279,770 $44,183
1,840,954
kWh
$30,529
-
kW-mo/yr
- $3,708
06 2.2425: Use flue gases to heat process or service water $57,000 $30,000 - - $57,000
-
MMBtu
-
07 2.1113: Reduce combustion air flow to optimum $40,000 $1,100 - - $40,000
-
MMBtu
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $35,800 $20,000 $35,800
1,491,840
kWh
- - -
09 2.2437: Recover waste heat from equipment $26,203 $10,000 - - $26,203
-
MMBtu
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $24,343 $85,140 $16,231
676,305
kWh
$7,281
-
kW-mo/yr
- $831
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,564 $19,275 $7,430
309,600
kWh
$5,134
-
kW-mo/yr
- -
12 2.4231: Reduce the pressure of compressed air to the minimum required $6,135 - $3,628
151,200
kWh
$2,507
-
kW-mo/yr
- -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,806 $6,000 $2,806
116,928
kWh
- - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $2,115 - $1,279
53,280
kWh
$836
-
kW-mo/yr
- -
15 2.4231: Reduce the pressure of compressed air to the minimum required $2,068 $2,130 $1,210
50,400
kWh
$858
-
kW-mo/yr
- -
16 2.7135: Install occupancy sensors $1,641 $6,210 $1,641
68,377
kWh
- - -
TOTAL RECOMMENDED $2,533,946 $1,539,625 $114,208
4,758,884
kWh
$47,145
-
kW-mo/yr
$2,368,054
-
MMBtu
$4,539
TOTAL IMPLEMENTED $193,242 $405,285 $104,923
4,371,979
kWh
$43,780
-
kW-mo/yr
$40,000
-
MMBtu
$4,539
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs