ITAC Assessment: UD0762
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ITAC Assessment: UD0762
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Assessment Year 2007
Principal Product Abrasives
NAICS 327910: Abrasive Product Manufacturing
SIC 3291: Abrasive Products
Sales Range $10
M
to 50
M
# of Employees 174
Plant Area 259,000
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 2,040
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $103,448 2,719,360
kWh
Electricity Demand $118,133 8,508
kW-mo/yr
Natural Gas $286,000 25,978
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $92,635 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,570

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $25,211 - - - - - - $25,211
02 2.3511: Use plant owned transformers or lease transformers $23,789 $95,156 - - $23,789 - - -
03 2.2511: Insulate bare equipment $22,493 $9,310 - - - $22,493
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,650 $33,580 $2,299
74,162
kWh
$4,040
-
kW-mo/yr
- - $311 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $6,048 $19,730 $1,883
60,741
kWh
$3,970
-
kW-mo/yr
- - $195 -
06 2.2437: Recover waste heat from equipment $5,706 $7,000 $1,042
33,600
kWh
$667
-
kW-mo/yr
- $3,997
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,709 $1,465 $1,042
33,600
kWh
$667
-
kW-mo/yr
- - - -
08 2.7122: Disconnect ballasts $1,029 $180 $331
10,672
kWh
$698
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $92,635 $166,421 $6,597
212,775
kWh
$10,042
-
kW-mo/yr
$23,789 $26,490
-
MMBtu
$506 $25,211
TOTAL IMPLEMENTED $33,570 $35,045 $3,341
107,762
kWh
$4,707
-
kW-mo/yr
- - $311 $25,211
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs