ITAC Assessment: UD0758
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ITAC Assessment: UD0758
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Assessment Year 2007
Principal Product Heavy Capacity Scales
NAICS 333997: Scale and Balance Manufacturing
SIC 3596: Scales and Balances, Except Laboratory
Sales Range less than $500
k
# of Employees 135
Plant Area 101,000
ft2
Annual Production 3,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $231,805 3,321,600
kWh
Electricity Demand $127,454 764
kW-mo/yr
Electricity Fees $10,402 -
Natural Gas $143,447 9,268
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $90,779 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,735

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.7314: Reduce ventilation air $24,896 - - - - $24,896
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $13,028 $36,900 $5,821
207,900
kWh
$7,449
-
kW-mo/yr
- - $(-242.0)
03 2.3137: Use power during off-peak periods $12,438 - - $12,438
-
kW-mo/yr
- - -
04 2.3511: Use plant owned transformers or lease transformers $10,225 $15,000 - - $10,225 - -
05 2.2212: Use minimum safe oven ventilation $9,717 $595 - - - $9,717
-
MMBtu
-
06 2.2437: Recover waste heat from equipment $7,786 - - - - $7,786
-
MMBtu
-
07 2.6218: Turn off equipment when not in use $5,657 - $797
28,125
kWh
- - $4,860
-
MMBtu
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,876 $2,500 $2,072
74,000
kWh
$1,804
-
kW-mo/yr
- - -
09 2.3212: Optimize plant power factor $992 $3,000 - - $992 - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $876 $144 $245
8,750
kWh
$631
-
kW-mo/yr
- - -
11 2.4239: Eliminate or reduce compressed air usage $538 - $538
19,200
kWh
- - - -
12 2.6218: Turn off equipment when not in use $430 - $430
15,300
kWh
- - - -
13 2.4239: Eliminate or reduce compressed air usage $320 $200 $140
5,000
kWh
$180
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $90,779 $58,339 $10,043
358,275
kWh
$22,502
-
kW-mo/yr
$11,217 $47,259
-
MMBtu
$(-242.0)
TOTAL IMPLEMENTED $35,735 $2,644 $3,544
126,175
kWh
$2,435
-
kW-mo/yr
- $29,756
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs