ITAC Assessment: UD0757
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ITAC Assessment: UD0757
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Assessment Year 2007
Principal Product Engineered Chain
NAICS 333613: Mechanical Power Transmission Equipment Manufacturing
SIC 3568: Mechanical Power Transmission Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 155
Plant Area 140,000
ft2
Annual Production 15,644,000
lb
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $390,861 5,032,834
kWh
Natural Gas $465,847 43,244
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $100,246 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,995

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $32,124 - - - $32,124
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $24,618 $48,190 $10,350
333,887
kWh
$13,359
-
kW-mo/yr
- $909
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,547 $1,600 $4,604
148,500
kWh
$5,943
-
kW-mo/yr
- -
04 2.2211: Use optimum temperature $8,681 - - - $8,681
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $8,031 - - - $8,031
-
MMBtu
-
06 2.2515: Use optimum thickness insulation $5,633 $606 - - $5,633
-
MMBtu
-
07 2.7314: Reduce ventilation air $5,019 - - - $5,019
-
MMBtu
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,293 - $1,874
60,456
kWh
$2,419
-
kW-mo/yr
- -
09 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $1,300 $992 $317
10,230
kWh
$983
-
kW-mo/yr
- -
TOTAL RECOMMENDED $100,246 $51,388 $17,145
553,073
kWh
$22,704
-
kW-mo/yr
$59,488
-
MMBtu
$909
TOTAL IMPLEMENTED $54,995 $1,600 $6,478
208,956
kWh
$8,362
-
kW-mo/yr
$40,155
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs