ITAC Assessment: UD0750
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ITAC Assessment: UD0750
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Assessment Year 2006
Principal Product Lubricant Additives
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 240
Plant Area 3,397,680
ft2
Annual Production 174,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,692,620 28,679,842
kWh
Natural Gas $6,796,310 609,330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $946,251 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $528,890

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.2414: Use waste heat from hot flue gases to preheat $273,386 $100,000 - $273,386
-
MMBtu
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $226,890 $120,000 $226,890
3,845,640
kWh
- -
03 2.2113: Repair or replace steam traps $155,000 $187,200 - $150,000
-
MMBtu
$5,000
-
Tgal
04 2.4133: Use most efficient type of electric motors $79,000 $45,000 - $79,000
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $56,000 - - $56,000
-
MMBtu
-
06 2.2121: Increase amount of condensate returned $44,000 $25,000 - $35,000
-
MMBtu
$9,000
-
Tgal
07 2.2515: Use optimum thickness insulation $41,225 $39,892 - $41,225
-
MMBtu
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $39,020 $135,999 $39,020
661,380
kWh
- -
09 2.2135: Repair and eliminate steam leaks $24,000 $13,000 - $23,000
-
MMBtu
$1,000
-
Tgal
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,730 $20,000 $7,730
131,000
kWh
- -
TOTAL RECOMMENDED $946,251 $686,091 $273,640
4,638,020
kWh
$657,611
-
MMBtu
$15,000
-
Tgal
TOTAL IMPLEMENTED $528,890 $390,200 $226,890
3,845,640
kWh
$287,000
-
MMBtu
$15,000
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs