| Assessment Year | 2006 |
|---|---|
| Principal Product | Lubricant Additives |
| NAICS | 325199: All Other Basic Organic Chemical Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 240 |
| Plant Area |
3,397,680
ft2
|
| Annual Production | 174,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,692,620 | 28,679,842 |
kWh
|
$0.059 |
| Natural Gas | $6,796,310 | 609,330 |
MMBtu
|
$11.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $946,251 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $528,890 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $273,386 | $100,000 | - |
$273,386
-
MMBtu
|
- | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $226,890 | $120,000 |
$226,890
3,845,640
kWh
|
- | - | |
| 03 | 2.2113: Repair or replace steam traps | $155,000 | $187,200 | - |
$150,000
-
MMBtu
|
$5,000
-
Tgal
|
|
| 04 | 2.4133: Use most efficient type of electric motors | $79,000 | $45,000 | - |
$79,000
-
MMBtu
|
- | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $56,000 | - | - |
$56,000
-
MMBtu
|
- | |
| 06 | 2.2121: Increase amount of condensate returned | $44,000 | $25,000 | - |
$35,000
-
MMBtu
|
$9,000
-
Tgal
|
|
| 07 | 2.2515: Use optimum thickness insulation | $41,225 | $39,892 | - |
$41,225
-
MMBtu
|
- | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $39,020 | $135,999 |
$39,020
661,380
kWh
|
- | - | |
| 09 | 2.2135: Repair and eliminate steam leaks | $24,000 | $13,000 | - |
$23,000
-
MMBtu
|
$1,000
-
Tgal
|
|
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,730 | $20,000 |
$7,730
131,000
kWh
|
- | - | |
| TOTAL RECOMMENDED | $946,251 | $686,091 |
$273,640
4,638,020
kWh
|
$657,611
-
MMBtu
|
$15,000
-
Tgal
|
||
| TOTAL IMPLEMENTED | $528,890 | $390,200 |
$226,890
3,845,640
kWh
|
$287,000
-
MMBtu
|
$15,000
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs