ITAC Assessment: UD0744
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ITAC Assessment: UD0744
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Assessment Year 2006
Principal Product Thermal Processing / Heat Treating
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 26
Plant Area 55,000
ft2
Annual Production 33,100,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,452 2,033,355
kWh
Natural Gas $1,180,849 132,583
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $240,205 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2424: Use heat in flue gases to preheat products or materials $67,027 $1,500 - $67,027
-
MMBtu
-
02 2.1113: Reduce combustion air flow to optimum $60,139 $400,400 - $60,139
-
MMBtu
-
03 2.7311: Ventilation system to shut off when room is not in use $29,099 $50,000 - $29,099
-
MMBtu
-
04 2.2515: Use optimum thickness insulation $24,529 $14,670 - $24,529
-
MMBtu
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $24,118 $33,800 $23,587
262,080
kWh
- $531
06 2.2515: Use optimum thickness insulation $17,062 $7,053 - $17,062
-
MMBtu
-
07 2.2424: Use heat in flue gases to preheat products or materials $15,843 $3,000 - $15,843
-
MMBtu
-
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,657 $1,195 $1,657
184,111
kWh
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $731 - $731
8,124
kWh
- -
TOTAL RECOMMENDED $240,205 $511,618 $25,975
454,315
kWh
$213,699
-
MMBtu
$531
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs