ITAC Assessment: UD0735
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ITAC Assessment: UD0735
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Assessment Year 2006
Principal Product Caskets
NAICS 339995: Burial Casket Manufacturing
SIC 3995: Burial Caskets
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 175,000
ft2
Annual Production 73,000
pieces
Production Hrs. Annual 4,500
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $118,353 6,315,764
kWh
Electricity Demand $239,725 17,016
kW-mo/yr
Natural Gas $730,082 62,478
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $369,855 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $264,148

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
01 2.7221: Lower temperature during the winter season and vice-versa $212,325 $9,000 - - - $212,325
-
MMBtu
- -
02 2.3511: Use plant owned transformers or lease transformers $36,368 $5,000 - - $37,368 - $(-1,000.0) -
03 2.4311: Recover mechanical energy $33,450 $32 - - - $33,450
-
MMBtu
- -
04 2.7314: Reduce ventilation air $38,385 - - - - $38,385
-
MMBtu
- -
05 2.2531: Re-size charging openings or add movable cover or door $14,908 $5,056 $(-242.0)
(-11,520)
kWh
$(-440.0)
-
kW-mo/yr
- $15,590
-
MMBtu
- -
06 2.7122: Disconnect ballasts $9,527 $1,440 $3,379
160,911
kWh
$6,148
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $5,203 $21,789 $1,707
81,287
kWh
$3,496
-
kW-mo/yr
- - - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,043 $9,000 $4,043
192,500
kWh
- - - - -
09 2.2532: Use only amount of air necessary to prevent explosion hazard $3,767 $700 - - - $3,767
-
MMBtu
- -
10 2.4131: Size electric motors for peak operating efficiency $2,932 - $1,040
49,500
kWh
$1,892
-
kW-mo/yr
- - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $2,665 - $945
45,000
kWh
$1,720
-
kW-mo/yr
- - - -
12 3.4115: Recover and reuse cooling water $2,635 $1,000 - - - - - $2,635
-
Tgal
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,293 - $806
38,400
kWh
$1,487
-
kW-mo/yr
- - - -
14 2.7134: Use photocell controls $733 $308 $184
11,440
kWh
$549
-
kW-mo/yr
- - - -
15 2.4235: Remove or close off unneeded compressed air lines $376 $214 $376
17,920
kWh
- - - - -
16 2.2511: Insulate bare equipment $245 $110 - - - $245
-
MMBtu
- -
TOTAL RECOMMENDED $369,855 $53,649 $12,238
585,438
kWh
$14,852
-
kW-mo/yr
$37,368 $303,762
-
MMBtu
$(-1,000.0) $2,635
-
Tgal
TOTAL IMPLEMENTED $264,148 $32,679 $6,215
298,638
kWh
$11,913
-
kW-mo/yr
- $246,020
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs