| Assessment Year | 2005 |
|---|---|
| Principal Product | Caddy Fasteners |
| NAICS | 339993: Fastener, Button, Needle, and Pin Manufacturing |
| SIC | 3965: Fasteners, Buttons, Needles, and Pins |
| Sales Range | $10 M to 50M |
| # of Employees | 224 |
| Plant Area |
170,000
ft2
|
| Annual Production | 336,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $311,251 | 6,080,813 |
kWh
|
$0.051 |
| Electricity Demand | $160,822 | 11,604 |
kW-mo/yr
|
$13.86 |
| Natural Gas | $386,197 | 41,720 |
MMBtu
|
$9.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $127,589 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,921 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $40,357 | $3,600 |
$9,840
519,920
kWh
|
$30,517
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,475 | $7,200 |
$6,971
366,912
kWh
|
$21,620
-
kW-mo/yr
|
- | - | - | $884 | |
| 03 | 2.2312: Minimize non-essential material in heat treatment process | $13,381 | $25,000 | - | - | - |
$13,381
-
MMBtu
|
- | - | |
| 04 | 2.2514: Cover open tanks | $12,069 | $2,170 | - | - | - |
$11,149
-
MMBtu
|
$920
-
Tgal
|
- | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $6,473 | $12,880 | - | - | - |
$6,473
-
MMBtu
|
- | - | |
| 06 | 2.2511: Insulate bare equipment | $5,769 | $4,350 | - | - | - |
$5,769
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,376 | $1,000 |
$1,067
56,160
kWh
|
$3,309
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,232 | $9,916 |
$588
30,925
kWh
|
$3,644
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.3511: Use plant owned transformers or lease transformers | $3,480 | $1,500 | - | - | $3,480 | - | - | - | |
| 10 | 2.2212: Use minimum safe oven ventilation | $3,222 | $150 | - | - | - |
$3,222
-
MMBtu
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,840 | $945 |
$670
35,320
kWh
|
$2,170
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.7314: Reduce ventilation air | $1,408 | - | - | - | - |
$1,408
-
MMBtu
|
- | - | |
| 13 | 2.2514: Cover open tanks | $315 | - | - | - | - |
$296
-
MMBtu
|
$19
-
Tgal
|
- | |
| 14 | 2.7135: Install occupancy sensors | $192 | $600 |
$192
10,109
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $127,589 | $69,311 |
$19,328
1,019,346
kWh
|
$61,260
-
kW-mo/yr
|
$3,480 |
$41,698
-
MMBtu
|
$939
-
Tgal
|
$884 | ||
| TOTAL IMPLEMENTED | $17,921 | $24,741 |
$2,325
122,405
kWh
|
$9,123
-
kW-mo/yr
|
- |
$6,473
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs