| Assessment Year | 2005 |
|---|---|
| Principal Product | Powder coating and electro-coating for metal castings |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 30 |
| Plant Area |
44,000
ft2
|
| Annual Production | 400,000
pieces
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $31,757 | 947,080 |
kWh
|
$0.034 |
| Electricity Demand | $45,434 | 3,552 |
kW-mo/yr
|
$12.79 |
| Natural Gas | $120,029 | 12,967 |
MMBtu
|
$9.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $67,024 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,348 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.131: Modify process to reduce material use/cost | $14,094 | $5,000 | - | - | - | - | - | $14,094 | - | |
| 02 | 4.445: Install equipment to move product | $13,500 | $10,000 | - | - | - | - | - | $13,500 | - | |
| 03 | 4.621: Use fixtures to reduce machine changeout times | $12,150 | $1,000 | - | - | - | - | - | $12,150 | - | |
| 04 | 2.2212: Use minimum safe oven ventilation | $6,825 | $3,000 | - | - |
$6,825
-
MMBtu
|
- | - | - | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $4,482 | $2,000 |
$4,482
54,662
kWh
|
- | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,427 | $14,204 |
$961
31,000
kWh
|
$2,466
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 4.513: Re-arrange equipment layout to reduce labor costs | $2,772 | $165 | - | - | - | - | - | $2,772 | - | |
| 08 | 2.2212: Use minimum safe oven ventilation | $1,972 | $150 | - | - |
$1,972
-
MMBtu
|
- | - | - | - | |
| 09 | 3.4151: Minimize water usage | $1,311 | $1,200 | - | - | - |
$1,311
-
Tgal
|
- | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,296 | - | - | - |
$1,296
-
MMBtu
|
- | - | - | - | |
| 11 | 3.4151: Minimize water usage | $1,138 | $350 | - | - | - |
$787
-
Tgal
|
$351
-
gal
|
- | - | |
| 12 | 2.6121: Reduce hot water temperature to the minimum required | $1,000 | $4,000 | - | - | - | - | - | - | $1,000 | |
| 13 | 2.4131: Size electric motors for peak operating efficiency | $928 | $200 |
$260
8,400
kWh
|
$668
-
kW-mo/yr
|
- | - | - | - | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $884 | $330 |
$248
8,000
kWh
|
$636
-
kW-mo/yr
|
- | - | - | - | - | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $884 | - |
$248
8,000
kWh
|
$636
-
kW-mo/yr
|
- | - | - | - | - | |
| 16 | 2.2511: Insulate bare equipment | $361 | $650 | - | - |
$361
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $67,024 | $42,249 |
$6,199
110,062
kWh
|
$4,406
-
kW-mo/yr
|
$10,454
-
MMBtu
|
$2,098
-
Tgal
|
$351
-
gal
|
$42,516 | $1,000 | ||
| TOTAL IMPLEMENTED | $28,348 | $5,865 |
$248
8,000
kWh
|
$636
-
kW-mo/yr
|
$10,093
-
MMBtu
|
$2,098
-
Tgal
|
$351
-
gal
|
$14,922 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs