ITAC Assessment: UD0712
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ITAC Assessment: UD0712
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Assessment Year 2005
Principal Product Freezers & Standard Appliances
NAICS 335222: Household Refrigerator and Home Freezer Manufacturing
SIC 3632: Household Refrigerators and HOme and Farm Freezers
Sales Range $50
M
to 100
M
# of Employees 321
Plant Area 550,000
ft2
Annual Production 416,000
pieces
Production Hrs. Annual 3,840
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $187,456 9,170,050
kWh
Electricity Demand $151,263 23,016
kW-mo/yr
Natural Gas $268,139 32,687
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,104 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,614

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $8,715 $60 $5,572
222,912
kWh
$3,143
-
kW-mo/yr
- - -
02 2.4224: Upgrade controls on compressors $8,635 $1,000 $5,376
215,040
kWh
$3,259
-
kW-mo/yr
- - -
03 2.8114: Change rate schedules or other changes in utility service $8,212 $22,500 - - $8,712 - $(-500.0)
04 2.2414: Use waste heat from hot flue gases to preheat $6,955 $20,660 - - - $6,955
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,839 $839 $1,733
69,312
kWh
$1,106
-
kW-mo/yr
- - -
06 4.452: Eliminate shift $2,256 - $2,256
90,240
kWh
- - - -
07 2.4131: Size electric motors for peak operating efficiency $2,166 $525 $1,351
54,040
kWh
$815
-
kW-mo/yr
- - -
08 2.6212: Turn off equipment during breaks, reduce operating time $1,616 $1,000 $1,616
64,653
kWh
- - - -
09 2.4226: Use / purchase optimum sized compressor $1,498 - $1,498
59,904
kWh
- - - -
10 2.7124: Make a practice of turning off lights when not needed $953 - $546
21,840
kWh
$407
-
kW-mo/yr
- - -
11 2.6212: Turn off equipment during breaks, reduce operating time $259 $1,000 $259
10,368
kWh
- - - -
TOTAL RECOMMENDED $44,104 $47,584 $20,207
808,309
kWh
$8,730
-
kW-mo/yr
$8,712 $6,955
-
MMBtu
$(-500.0)
TOTAL IMPLEMENTED $22,614 $3,424 $14,291
571,672
kWh
$8,323
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs