| Assessment Year | 2004 |
|---|---|
| Principal Product | Pretzels and Corn Extruded Products |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 2052: Cookies and Crackers |
| Sales Range | $50 M to 100M |
| # of Employees | 240 |
| Plant Area |
200,000
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 6,490
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $208,461 | 8,297,280 |
kWh
|
$0.025 |
| Electricity Demand | $147,742 | 16,164 |
kW-mo/yr
|
$9.14 |
| Natural Gas | $780,411 | 143,968 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $512,462 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $312,849 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $96,000 | $204,300 | - | - | - | - | - | - | - | $96,000 | |
| 02 | 2.2443: Re-use or recycle hot or cold process exhaust air | $85,223 | $13,240 | - | - |
$85,223
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.1321: Replace fossil fuel equipment with electrical equipment | $297,217 | - | - | - |
$46,429
-
MMBtu
|
$28,984
-
Tgal
|
$21,804
-
gal
|
- | $200,000 | - | |
| 04 | 2.7241: Install outside air damper / economizer on hvac unit | $18,114 | - |
$14,260
570,382
kWh
|
- |
$3,854
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.7122: Disconnect ballasts | $7,031 | $377 |
$4,329
175,219
kWh
|
$2,702
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,689 | - |
$2,271
90,854
kWh
|
$1,418
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,162 | $8,406 |
$1,947
77,880
kWh
|
$1,215
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $975 | $255 |
$600
24,012
kWh
|
$375
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $775 | - |
$413
16,500
kWh
|
$334
-
kW-mo/yr
|
- | - | - | $28 | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $276 | $890 |
$166
6,662
kWh
|
$110
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $512,462 | $227,468 |
$23,986
961,509
kWh
|
$6,154
-
kW-mo/yr
|
$135,506
-
MMBtu
|
$28,984
-
Tgal
|
$21,804
-
gal
|
$28 | $200,000 | $96,000 | ||
| TOTAL IMPLEMENTED | $312,849 | $9,038 |
$9,560
384,465
kWh
|
$6,044
-
kW-mo/yr
|
$46,429
-
MMBtu
|
$28,984
-
Tgal
|
$21,804
-
gal
|
$28 | $200,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs