| Assessment Year | 2004 |
|---|---|
| Principal Product | Powdered metal products |
| NAICS | 332117: Powder Metallurgy Part Manufacturing |
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
95,000
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $306,448 | 11,781,600 |
kWh
|
$0.026 |
| Electricity Demand | $195,138 | 21,144 |
kW-mo/yr
|
$9.23 |
| Natural Gas | $99,220 | 13,135 |
MMBtu
|
$7.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $789,907 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $212,922 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2314: Replace heat treating oven with more efficient unit | $525,435 | $1,000,000 | - | - | - |
$23,935
-
MMBtu
|
- | - | $428,400 | $73,100 | |
| 02 | 2.2211: Use optimum temperature | $143,925 | $500,000 |
$81,525
3,135,552
kWh
|
$62,400
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4235: Remove or close off unneeded compressed air lines | $31,450 | $7,250 |
$16,475
633,600
kWh
|
$14,975
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,315 | $40,500 |
$7,895
303,600
kWh
|
$7,175
-
kW-mo/yr
|
- | - | - | - | $(-1,355.0) | $1,600 | |
| 05 | 3.4111: Use closed cycle process to minimize waste water production | $12,457 | $31,250 | - | - |
$(-5,715.0)
-
MMBtu
|
- | - |
$18,172
-
gal
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $11,875 | $7,400 |
$7,040
270,816
kWh
|
$4,835
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.2443: Re-use or recycle hot or cold process exhaust air | $10,025 | $30,885 | - | - |
$10,025
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.4235: Remove or close off unneeded compressed air lines | $10,000 | $1,040 |
$10,000
385,200
kWh
|
- | - | - | - | - | - | - | |
| 09 | 2.6218: Turn off equipment when not in use | $5,165 | $6,370 |
$3,730
143,633
kWh
|
$1,435
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $4,750 | $1,005 |
$2,490
95,700
kWh
|
$2,260
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,745 | $470 |
$2,185
84,000
kWh
|
$1,560
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 3.4116: Meter recycled water (to reduce sewer charges) | $3,670 | $6,000 | - | - | - | - |
$3,670
-
Tgal
|
- | - | - | |
| 13 | 2.6211: Conserve energy by efficient use of vending machines | $2,840 | - | - | - |
$2,840
-
MMBtu
|
- | - | - | - | - | |
| 14 | 2.7124: Make a practice of turning off lights when not needed | $2,460 | - |
$2,460
94,600
kWh
|
- | - | - | - | - | - | - | |
| 15 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,100 | $1,500 |
$1,100
42,240
kWh
|
$1,000
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 16 | 2.2514: Cover open tanks | $2,010 | $2,440 |
$660
25,200
kWh
|
$550
-
kW-mo/yr
|
$800
-
MMBtu
|
- | - | - | - | - | |
| 17 | 2.7314: Reduce ventilation air | $1,805 | $73 | - | - |
$1,805
-
MMBtu
|
- | - | - | - | - | |
| 18 | 2.2511: Insulate bare equipment | $880 | $1,820 | - | - |
$880
-
MMBtu
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $789,907 | $1,638,003 |
$135,560
5,214,141
kWh
|
$96,190
-
kW-mo/yr
|
$10,635
-
MMBtu
|
$23,935
-
MMBtu
|
$3,670
-
Tgal
|
$18,172
-
gal
|
$427,045 | $74,700 | ||
| TOTAL IMPLEMENTED | $212,922 | $548,200 |
$116,375
4,476,585
kWh
|
$80,370
-
kW-mo/yr
|
$(-1,995.0)
-
MMBtu
|
- | - |
$18,172
-
gal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs