ITAC Assessment: MS0224
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ITAC Assessment: MS0224
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Assessment Year 2003
Principal Product Distilled water and medical supplies
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range greater than $500
M
# of Employees 1,000
Plant Area 800,000
ft2
Annual Production 38,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,812,720 52,756,704
kWh
Electricity Demand $547,171 93,793
kW-mo/yr
Electricity Fees $224,168 -
Natural Gas $1,088,181 261,556
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,564,891 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,745

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $936,645 $8,400,000 n/a $1,812,720
52,756,704
kWh
$547,171
-
kW-mo/yr
$224,168 $(-1,647,414.0)
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $351,990 $119,086 n/a - - - $351,990
-
MMBtu
03 2.2111: Install steam trap $76,374 $12,262 - - - $76,374
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $68,515 $153,750 $52,908
1,539,800
kWh
$5,397
-
kW-mo/yr
$10,210 -
05 2.2152: Maintain steam jets used for vacuum system $37,053 $70,000 n/a - - - $37,053
-
MMBtu
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $31,243 $26,302 $26,407
768,537
kWh
- $4,836 -
07 2.2614: Use cooling tower or economizer to replace chiller cooling $26,018 $50,000 n/a $21,990
640,000
kWh
- $4,028 -
08 2.3132: Recharge batteries on during off-peak demand periods $12,652 - - $11,539
-
kW-mo/yr
$1,113 -
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $8,477 $1,560 $3,955
115,096
kWh
$3,464
-
kW-mo/yr
$1,058 -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,641 $181 $6,457
187,929
kWh
- $1,184 -
11 2.4239: Eliminate or reduce compressed air usage $4,861 $7,596 $4,109
119,573
kWh
- $752 -
12 2.2511: Insulate bare equipment $3,422 $301 $2,893
84,185
kWh
- $529 -
TOTAL RECOMMENDED $1,564,891 $8,841,038 $1,931,439
56,211,824
kWh
$567,571
-
kW-mo/yr
$247,878 $(-1,181,997.0)
-
MMBtu
TOTAL IMPLEMENTED $43,745 $34,079 $36,973
1,076,039
kWh
- $6,772 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs