| Assessment Year | 2003 |
|---|---|
| Principal Product | Heat treated parts |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 15 |
| Plant Area |
20,000
ft2
|
| Annual Production | 3,812,630
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $55,647 | 1,772,000 |
kWh
|
$0.031 |
| Electricity Demand | $75,156 | 5,712 |
kW-mo/yr
|
$13.16 |
| Natural Gas | $134,023 | 15,351 |
MMBtu
|
$8.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $36,460 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,297 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $17,224 | $7,681 | - | - |
$17,224
-
MMBtu
|
- | - | |
| 02 | 2.2514: Cover open tanks | $6,907 | $1,110 |
$3,243
120,120
kWh
|
$3,341
-
kW-mo/yr
|
$323
-
MMBtu
|
- | - | |
| 03 | 2.8114: Change rate schedules or other changes in utility service | $4,095 | - | - | - | - | - | $4,095 | |
| 04 | 3.1191: Change procedures / equipment / operating conditions | $3,750 | - | - | - | - | $3,750 | - | |
| 05 | 2.5111: Convert from indirect to direct fired systems | $2,043 | $2,478 | - | - |
$2,043
-
MMBtu
|
- | - | |
| 06 | 2.7122: Disconnect ballasts | $885 | $667 |
$455
16,848
kWh
|
$430
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $620 | $240 |
$320
11,860
kWh
|
$300
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $392 | $450 |
$205
7,605
kWh
|
$159
-
kW-mo/yr
|
- | - | $28 | |
| 09 | 4.821: Pay bills on time to avoid late fees | $285 | - | - | - | - | $285 | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $196 | $297 |
$101
3,744
kWh
|
$95
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2312: Minimize non-essential material in heat treatment process | $63 | $15 | - | - |
$63
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $36,460 | $12,938 |
$4,324
160,177
kWh
|
$4,325
-
kW-mo/yr
|
$19,653
-
MMBtu
|
$4,035 | $4,123 | ||
| TOTAL IMPLEMENTED | $1,297 | $690 |
$525
19,465
kWh
|
$459
-
kW-mo/yr
|
- | $285 | $28 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs